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CCD Camera Automatic Optical Inspection System Single Rail AOI SMT Inspection Machine

Shenzhen Honreal Technology Co.,Ltd

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CCD Camera Automatic Optical Inspection System Single Rail AOI SMT Inspection Machine

Country/Region china
Categories Glass Product Making Machinery Parts
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Product Details

Automatic Optical Inspection System Single Rail Aoi Equipment Smt Inspection Machine

 

Advanced Plus Online AOI H900

 

1.5 million pix full-color high speed digital camera (12/20 million pix optional), ensure high efficiency, high quality and high stability of image shooting, restore the real and natural image effect.

2.Windows10 x64 operation system, high data processing speed.

3.GPU independent hardware processing images, while CPU processing non-image computing, so as to balance the efficiency of computer system.

4.Thousands of sales, advanced and upgraded configuration and continuous technological innovation based on 6 series AOI products, high stability and efficiency.

5.Optional telecentric lens with high resolution, unique parallel light design, PCBA tilted or tall components can be distinctly displayed.

6.Intelligent and fast programming, intelligent algorithm, no need of manual intervention, easy to learn,  high detection rate, low error rate.

7.Flexible and mobile maintenance station and SPC checking terminal.

Mobile devices under wireless network, working station can be set up flexibly on workshop in one to many mode: the detection data of multiple online machines can be checked through one maintenance workstation, the defect details are clearly reported. SQL data system are well-defined, SPC report with pie chat and histogram, very convenient for customer process analysis and quality improvement.

8.Convenient and practical offline programming software OLP. PCB genuine image can be taken in real time and stored in full memory, ensure high efficient programming under circumstances of either online or offline.

 

Specifications: H900

 

 

 

 

 

Inspection system

ApplicationAfter stencil printing, pre/post reflow oven, pre/post wave soldering, FPC etc.
Program modeManual programming, auto programming, CAD data importing
 Stencil printing: Solder unavailability, insufficient or excessive solder, solder misalignment, bridging, stain, scratch etc.
Inspection Items

Component defect: missing or excessive component, misalignment,

uneven, edging, opposite mounting, wrong or bad component etc.

 

Soldering defect: excessive or missing solder, empty soldering,

bridging, solder ball, IC NG ,copper stain etc.

Calculation MethodMachine learning, color calculation, color extraction, gray scale operation, image contrast, OCV/OCR etc.
Inspection modePCB fully covered, with array and bad marking function
SPC statistics functionFully record the test data and make analysis, with high flexibility to check production and quality status
Component AngleSupport 0 ~ 359 ° rotation, with a minimum angle distance of 1 °
Minimum component01005 chip, 0.3 pitch IC

 

Optical system

CameraFull color high speed industrial digital camera , 5 million pix/12 million pix/ 20 million pix camera are optional.
Lens resolution10um/15um/18um/20um/25um, can be customized
lighting sourceAnnular stereo multi-channel color light, RGB/RGBW/RGBR/RWBR base on demand, optional top axial light.

 

 

Computer system

OSWindows10, 64bit
Monitor22 inch,16:10
VGABuild in graphic card, (discrete graphic optional)
CPUIntel E3 or same level
GPUOptional
RAM16GB
HDD1TB , (SSD optional)

 

Software

LanguageChinese and English
Access right controlAdministrator, programmer and operator three-level login permission control

 

 

 

 

Mechanical system

Moving and inspection modeAutomatically PCB in/out, direction optional L-R / R-L, stepper motor transports PCB and adjust track width, under PCB track, and XY servo motor drives camera to take pictures.
Track adjustmentAutomatically
PCB fixed modeAutomatic fixture
PCB dimension50*50mm(Min)~500*400mm(Max), can be customized
PCB thickness0.3~5.0mm
PCB weightMax:3KG
PCB edge3mm,can be custom-made base on need
PCB bending<5mm or 3% of PCB Diagonal length
PCB component height

Top:35mm,Bottom:35mm , adjustable, can be customized base on

need

XY driving systemAC servo motor, precise ball screw
XY moving speedMax:830mm/s
XY positioning accuracy≦8um

 

 

 

General parameters

Machine dimensionL980 * W980 * H1600 mm
PowerAC220V,50/60Hz,1.5KW
PCB height from ground900±20mm
Machine weight500KG
Communication with production line deviceSmema
Air pressure0.4 - 0.8 Mpa, optional electric control to instead air pressure requirements
Safety standardCE safety standard
Environment temperature and humidity10~35℃,35~80% RH (un- condensing)
OptionalMaintenance station, offline programming system, SPC servo, bar code system, MES connection.

 

 

Customer show

 

 

Certification

 

Contact
CompanyShenzhen Honreal Technology CO.,Ltd.
AddressNo15,Shangnan Hongma Road, Shajing Street, Baoan District, Shenzhen, Guangdong Province, China
Tel+86755 2302 0279
Fax+86 755 2330 6782
Zip code518125
Skype/Whatsapp/Wechat+8613715227009
Email:Monica@szhonreal.com

 

 

 







 

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