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Online Dual Rails Automatic Optical Inspection System Doule Track SMT AOI Machine

Shenzhen Honreal Technology Co.,Ltd

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Online Dual Rails Automatic Optical Inspection System Doule Track SMT AOI Machine

Country/Region china
Categories Rubber Processing Machinery Parts
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Product Details

Automatic Optical Online Dual Rails Inspection System Smt Doule Track Aoi Machine

 

DUAL TRACK INLINE AOI H820

 

1.One camera moves in the XY direction, and the front and rear two sets of tracks transmit PCB respectively.

 

2.The first track bar is fixed, and the second, third and fourth track bar can be adjusted.

 

3.Dual track production lines for various SMT(1 track bar fixed / 1, 3 track bar fixed / 1, 4 track bar fixed).

 

4.Fully compatible with the functions of single track online AOI 8 series.

 

Specifications: H820

 

 

 

 

 

 

 

 

 

 

 

Inspection system

ApplicationAfter stencil printing, pre/post reflow oven, pre/post wave soldering, FPC etc 

 

Program mode

Manual programming, auto programming, CAD data importing, dual track independent programming. 
 Stencil printing: Solder unavailability, insufficient or excessive solder, solder misalignment, bridging, stain, scratch etc.

 

Inspection Items

Component defect: missing or excessive component, misalignment, uneven, edging, opposite

mounting, wrong or bad component etc.

 

Soldering defect: excessive or missing solder, empty soldering, bridging, solder ball, IC NG ,copper

stain etc.

 

Calculation Method

Machine learning, color calculation, color extraction, gray scale operation, image contrast, OCV/OCR etc.

 

Inspection mode

PCB fully covered, with array and bad marking function, one set of motion and imaging mechanism, dual track time-sharing independent inspection, can operate on a single track mode.

 

SPC statistics function

Fully record the test data and make analysis, with high flexibility to check production and quality status
Component AngleSupport 0 ~ 359 ° rotation, with a minimum angle distance of 1 °
Minimum component01005 chip, 0.3 pitch IC

 

 

 

Optical system

 

Camera

Full color high speed industrial digital camera , 5 million pix/12 million pix/ 20 million pix camera are

optional.

Lens resolution10um/15um/18um/20um/25um, can be customized

 

lighting source

Annular stereo multi-channel color light, RGB/RGBW/RGBR/RWBR base on demand, optional top axial light.

 

 

 

 

Computer system

OSWindows7, 64bit
Monitor22 inch,16:10
VGABuild in graphic card, (discrete graphic optional)
CPUIntel E3 or same level
GPUOptional
RAM16GB
HDD1TB , (SSD optional)

 

Software

LanguageChinese and English
Access right controlAdministrator, programmer and operator three-level login permission control

 

 

 

 

 

 

 

 

 

Mechanical system

 

Moving and inspection mode

The front and rear tracks are adjusted independently. The two tracks enter and exit the board independently and automatically, with optional L-R / R-L direction. the stepping motor transports the PCB and adjust track width, and the XY servo motor drives the camera to take pictures.

 

Track adjustment

The front and rear guide rails are independently and automatically adjusted to support different rail widths
PCB fixed modeAutomatic fixture

 

PCB dimension

50*50mm(Min)~460*360mm(Max) when dual rails,50*50mm(Min)~460*650mm(Max) when single rail, can be customized
PCB thickness0.3~5.0mm
PCB weightMax:3KG
PCB edge3mm,can be custom-made base on need
PCB bending<5mm or 3% of PCB Diagonal length
PCB component heightTop:35mm,Bottom:30mm , adjustable, can be customized base on need
XY driving systemAC servo motor, precise ball screw
XY moving speedMax:830mm/s
XY positioning accuracy≦8um

 

 

 

 

 

General parameters

Machine dimensionL1440 * W1000 * H1620 mm
PowerAC220V,50/60Hz,1.5KW
PCB height from ground900±20mm
Machine weight700KG
Communication with production line device

 

Smema

Air pressure0.4 - 0.8 MPa, optional electric control to instead air pressure requirements
Safety standardCE safety standard
Environment temperature and humidity10~35℃,35~80% RH (un- condensing)
OptionalMaintenance station, offline programming system, SPC servo, bar code system, MES connection.
 

Customer show

 

 

Certification

 

Contact
CompanyShenzhen Honreal Technology CO.,Ltd.
AddressNo15,Shangnan Hongma Road, Shajing Street, Baoan District, Shenzhen, Guangdong Province, China
Tel+86755 2302 0279
Fax+86 755 2330 6782
Zip code518125
Skype/Whatsapp/Wechat+8613715227009
Email:Monica@szhonreal.com

 

 

 







 

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