Active Member
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[China]
Address: No.2, Lane 6, Langxia New Community, Bao’an District, Shenzhen
Contact name:Aiwen
Shenzhen Linquan Technology Co., Ltd. |
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High Productivity Automatic High-voltage Cable Shield Processing
Machine For Wire Harness
Technical Parameters
| Function | Wire feeding,peeling, cutting shielding mesh, cutting aluminum foil, wearing metal ring, crimping metal ring, stripping the inner skin, crimping,insertion, covering the rubber shell | Production rate: | Less 18 sec per single-terminal |
| Crimping Capacity | 10 tons and15 Tons Servo motor with mute specification (Customized according to the requirements of products) | Block Feed | Linear-carrier housing transferring/ Plate-loop conveying housing
feeding module (According to customer requirements) |
| Wire Range | 2.5 – 16 mm² (AWG 14 – 5) | Process Monitoring (integrated) | CCD Terminal Detection Crimping Force Monitoring Insertion Force Monitoring |
| Feeding Wire Length | 600-9999mm | Electrical Connection | 3 phase/380v/50HZ(machine comes with a transformer) |
| Outer Skin Cutting | 0-60mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision is 0.05mm | Power | 25KW |
| Laser stripping aluminum foil | 3-50mm, the residual size of one circle of aluminum foil is less than the thickness of the outer insulation skin, the residual size of sharp corner is less than or equal to 4.5mm, and the cutting accuracy is ±1mm, which does not hurt the woven net and insulation skin | Compressed Air | 0.5-0.7Mpa |
| Screening Can Cutting | 5-55mm, cutting accuracy ±0.4mm | Efficiency | 200pcs/hr(According to the different processing conditions, the speed will be different) |
| Screening Can Reversal | 5-20mm | Quality Assurance | Pull force Height Crimp-height Measurement Seal Module RXM Linquan MES System Laser Inkjet Print Tinning Twisting Stranded Wire |
| Inner Skin Cutting | 0-55mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision ±0.05mm |
The KYLIN series is particularly designed for high voltage Harness
production. Can produce varieties of high
voltage harnesses of varying tiers of complexity.
It has the features of both-end measuring, cutting, both-end
striping, both-end crimping, inner and outer
skin cutting, Screening can cutting, Screening can reversal,
both-end Insertion and so on. lessen manufacturing
time extensively.
these machines make it possible to manufacture a variety of high
voltage harnesses. substantially saving labour price.
Precision transmission and alignment
Professional high-voltage line transmission module, to achieve
precise transmission of different specifications
of high-voltage wire.
During transmission, the wire is straightened synchronously to make
its transmission smoother and more accurate.
Automated inkjet printers mark the wires
The marked wires are picked up by a shuttle system and guided in
loops to the processing machines.
Continuous data flow and traceability Production data can be sent
directly to the machine via a network.
The quality data from the production process is saved for each wire
harness and traceability is guaranteed
at all times.
Cutting Precision
It is based on a capacitive measuring principle, is integrated in
the blade holder and can be operated using any
standard stripping blade.
The sensitivity of the monitoring can be configured using setting
parameters.
Defective wire ends are detected automatically and rejected.
Cutting length shorter than 600mm, error range 0.5mm+
Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach to 4.0 or
higher,far higher than the industry standard 1.6(Detailed
data reports can be provided)
Higher stability and accuracy
Adjust height on touchscreen
The crimping machine head,Laser stripping aluminum foil, Screening
Can cutting and can be added according to
customers need.
The equipment is modular and can be matched according to product
types.
Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping
without stripping, Deep and shallow crimping, Core
wire splay, Half packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length
Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless
crimping and provide alarm.
Magnetic Levitation Linear Motor
Fast handling Speed
High position accuracy
Quiet,long service life, low maintenance cost
High precision
Untwisting of the wires
Unwound wires are always twisted. A special
untwisting module removes this twist. The
wires are then 100% straight, which is crucial
for the subsequent fully automatic insertion.
Versatile seal insertion
Double-end crimping with the function of double-end housing
Insertion.
Simultaneous multiple housing insertio.
The latest generation seal module creates the ideal conditions for
the efficient insertion of High voltage wire seals.
Efficiency reach 18 sec per single-sided loading.
Drawing force inspection and discharge defective products while
selecting keep the qualigy.
Special adjustment device for final harness
Automatic wiring harness adjustment device, free hands, one step to
complete the finished product
