3 Phase White Wire Harness Machine With Self Developed Crimping Head

Automatic wire cable cutting stripping and terminal crimping machine wire types

Equipment Configuration
With the German high pixel image detection system
Module(THK),Electric(YASKAWA),Cylinder(SMC),Sensor(Omron),CCD Camera(Germany Basler),Reducer(Xinbao)
The maximum speed can reach to 1000pcs/hr
 
Equipment Function
It can process 35 different specifications and colors of wire
Terminal visual detection system,pressure inspection,insertion drawing force detection
Double-end crimping with the function of double-end housing Insertion
Simultaneous multiple housing insertion
 
Technical Parameters

 
Wide variety with up to 36 wire types
The different wire types for versatile wire
harness production are available on the
Loong machines without the need for
changeovers. The automatic wire changer
provides up to 36 different wires from the
entire cross-section range. This enables the
range of wires required in the construction of control cabinets,which to be covered perfectly.

 
Automated inkjet printers mark the wires
The marked wires are picked up by a shuttle system and guided in loops to the processing machines.
Continuous data flow and traceability Production data can be sent directly to the machine via a network. The quality data
from the production process is saved for each wire harness and traceability is guaranteed at all times.

 
Cutting Precision
It is based on a capacitive measuring principle, is integrated in the blade holder and can be operated using any standard
stripping blade.
The sensitivity of the monitoring can be configured using setting parameters. Defective wire ends are detected automatically
and rejected
Cutting length shorter than 100mm, error range 0.5mm+

 
Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach to 4.0 or higher,far higher than the industry standard 1.6(Detailed data reports can be provided)
Higher stability and accuracy
Adjust height on touchscreen
The crimping machine head can be added according to customers need.
The equipment is modular and can be matched according to product types.
3 or 12 modules can be selected, as required.

 
Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core wire splay, Half packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.

 
Magnetic Levitation Linear Motor
Fast handling Speed
High position accuracy
Quiet,long service life, low maintenance cost
High precision inserting unit

 
Untwisting of the wires
Unwound wires are always twisted. A special
untwisting module removes this twist. The
wires are then 100% straight, which is crucial
for the subsequent fully automatic insertion.
 

 
Versatile seal insertion
Double-end crimping with the function of double-end housing Insertion.
Simultaneous multiple housing insertio.
The latest generation seal
module creates the ideal conditions for the
efficient insertion of conventional seals and mini-seals.
 
Efficiency reach 2.5 sec per single-sided loading.
Drawing force inspection and discharge defective products while selecting keep the qualigy.
 

 
Kinds Line Stroing Function
Exquisite structure and beautiful
appearance
Multiple wire storing, meets various
wire harness process needs

 
No limit on the housing type, 20 different kinds of housing can be inserted at the same time.
 
High flexibility and simple operation
The new fully automatic blockloaders with enlarged mounting pallets ensure even greater flexibility for specific manufacturing across a wide range of applications. They process wire harnesses in a single process step from A to Z and open up new possibilities for the required wire harnesses. Already created wire harnesses can be loaded again in seconds and re-produced.

 
 
Processing samples