Henan Lanphan Industry Co.,Ltd |
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Hemp CBD turnkey 200l water falling film evaporator
In the working process of a falling film evaporator, the materials are evenly distributed into each falling film pipe through the distributor, and flow down the wall of the pipe in the state of a liquid film. Under the action of gravity and the secondary steam flow, the materials get evaporated while flowing down. At the bottom of the falling film tube, the materials and secondary steam are basically separated, and they reach the separation chamber to achieve complete separation.
The single-effect falling film evaporator is widely used in food, dairy, chemical, pharmaceutical, biological engineering, environmental protection engineering and corn deep processing, such as for aqueous solutions, organic solvent solutions, fruit and vegetable juices, milk, eggs, vitamin C, collagen , Tea immersion liquid, sodium glutamate and other evaporative concentration. It is especially suitable for evaporative concentration of heat-sensitive materials, and the beneficial elements of the material can be protected to the greatest extent during the heating and evaporation process.
The single-effect falling film evaporator is to separate the ethanol from material and condense and recover it through reduced pressure vacuum and evaporation. It is used for ethanol solution production is different from the general single-effect falling film evaporator used for aqueous solution production. Ethanol has a low boiling point and is volatile. Ethanol can be evaporated easily under vacuum and reduced pressure, so it has a small evaporation area. It is difficult to condense and recover ethanol vapor, so the heat exchange area of the condenser is relatively large. In order to obtain a good cooling effect, two or more stages are often used for cooling recovery, which is also different from the general aqueous solution evaporation.
Features of a falling film evaporator
1. Low heating temperature
2. High evaporation speed
3. Short liquid residence time
4. Continuously feeding and discharging
5. Suitable for heat sensitive materials
6. Energy-saving
S01——Evaporation and separation chamber
E01——Tube
heater
E02——Tube
condenser
E03——Coil condenser
E04——Vacuum pump cooler
V01——Middle
tank
V02——Ethanol
collection
tank
P01——Feeding pump
P02——Concentrate
discharge pump
P03——Discharge pump of ethanol P04——Water ring
vacuum pump
Working process of falling film evaporator
Feeding(V01) - evaporation(E01) - separation(S01) -
condensation(E02) - cooling (E03) - storage tank (V02)
Model | FFE-20 | FFE-50 | FFE-100 | FFE-200 | FFE-500 | FFE-1000 |
Evaporation speed | 20 | 50 | 100 | 200 | 500 | 1000 |
Heating area | 1.2 | 3 | 5 | 12 | 25 | 50 |
Condensing area | 1.5 | 5 | 7.5 | 16 | 30 | 60 |
Feeding pump | 0.55 | 0.55 | 1.1 | 1.5 | 1.5 | 1.5 |
Discharge pump 1 | 0.55 | 0.55 | 1.1 | 1.5 | 1.5 | 1.5 |
Discharge pump 2 | 0.55 | 0.55 | 1.1 | 1.1 | 1.5 | 1.5 |
Water ring vacuum pump | 0.75 | 0.81 | 0.81 | 1.5 | 2.2 | 3.85 |
Power | 2.4 | 2.46 | 4.11 | 5.6 | 6.7 | 8.35 |
Power supply | 220V/60Hz Three-phase power,Other component could be customized |
Pre-sale Service
1. Provide 24-hour technical consulting reply;
2. Provide professional quoted price;
3. Provide detailed product performance specification;
4. According to product’s using condition, technicians will offer
rationalization proposals to assist clients to select proper
product types;
5. Provide other corollary equipment according to client
requirements.
In-sale Service
1. Begin to supervise from raw material, its qualified rate can
reach to 100%;
2. Whole manufacturing process are in strict accordance with
promised procedure requirements, product qualified rate can reach
to 100%;
3. Provide product’s inspection record of key junctures to
customers;
4. Provide production schedule photos to customers at regular
intervals;
5. Package and transport products strictly accordance with export
standard;
6. Provide transportation schedule information to clients timely.
After-sale Service
1. Provide targeted installation video;
2. Under the premise of correct installation, normal maintenance
and using, we guarantee one-year warranty period;
3. When warranty period has expired, our sold products enjoys
lifetime guarantee repair, we only charge cost price for changing
product’s standard component and sealing component;
4. During installation and adjustment period, our after-sale
service staff will communicate with customers frequently to know
product’s running state in time. Assist customers to install and
adjust products until customers are satisfied;
5. If product has malfunction during operation period, we’ll offer
you satisfied answer in time. We’ll reply you within 1 hour and
provide solution or send staff to spot within 24 hours after
receiving maintenance notification;
6. Lifelong free technical support. Conduct satisfaction survey and
inquiry equipment running condition to clients by telephone or
e-mail semiannually from the first day of equipment running, put on
records of acquired information;
7. Provide assistant service if product is damaged during
transportation.
1. Why is single-effect falling film evaporator commonly used for
ethanol recovery?
Ethanol has low heat content and is volatile, so it is not suitable
for multi-effect falling film evaporator.
2. What is the feed temperature of the single-effect falling film
when recovering ethanol?
It is recommended to be above 20 °C, if the low temperature
material liquid can add a preheating device before the cloth.
3. How much is the steam pressure in the heating chamber
controlled?
The steam pressure is controlled within 0.2MPa, and the temperature
is within 130 °C.
4. How to control the steam temperature?
By adjusting the steam pressure to adjust the steam temperature,
the temperature changes with the pressure.
5. What material is the single effect falling film evaporator, can
it be made of 316 material?
Hygienic grade 304 material. According to customer needs can be
made of 316 material.
6. Is the single-effect falling film evaporator controlled
automatically or manually?
Manual control. According to customer needs can make automatic
control system.