High Frequency Carbon & Sulfur Analyzer With Ruthenium-Free Induction Coil

Infrared method high frequency carbon sulfur analyzer

The instruction of Infrared method high frequency carbon sulfur analyzer:

The FX-HW2000B infrared carbon and sulfur analyzer is used in conjunction with the GP2000 high-frequency induction combustion furnace to quickly and accurately determine the mass fractions of carbon and sulfur in steel, iron, alloy, casting core sand, non-ferrous metals, cement, ore, coke, catalyst, and other materials. It has the characteristics of wide measurement range, strong anti-interference ability, high stability, simple operation, fast analysis speed, accurate and reliable results, and is an excellent cost-effective furnace front rapid analysis instrument.

The innovations of Infrared method high frequency carbon sulfur analyzer:

The innovation of instrument design not only includes infrared technology, but also integrates ergonomics and practical design concepts. The humanized integrated tabletop design eliminates the need for users to configure a workbench, making each display process relatively centralized. Not only is the operation natural and comfortable, but it is also easy to install and replace components, safe and simple to operate, and reduces maintenance workload. The instrument is equipped with casters, which can be easily moved to other positions during maintenance.

The features of Infrared method high frequency carbon sulfur analyzer:

1. The high-frequency furnace adopts radio frequency heating technology, truly ensuring the consistency of each combustion and ensuring the stability of testing;

2. Possess the top-notch carbon and sulfur analysis technology from the German family, using high-performance narrowband filters to avoid interference from high carbon on sulfur;

3. The imported high-precision infrared pyroelectric detector ensures the precision and accuracy of high carbon and ultra-low carbon measurements;

4. The infrared carbon and sulfur absorption device adopts an aviation synchronous motor imported from Switzerland, which can ensure continuous use for 100000 hours without faults;

5. Military grade motherboard design and modular application, combined with temperature, pressure, and flow compensation technology, ensure the consistency of analysis results;

6. The application of high-precision flow control and 200000 faultless opening of the Taiwan Yadeke solenoid valve ensures the reliable operation of the gas circuit.

7. Strong combination of provincial high-tech products and national key new products;

8. Military grade motherboard design and modular application, with high reliability;

9. Fiber optic transmission interface, strong anti-interference, and stable data;

10. Fully automatic furnace head design, automatic double-sided reverse blowing, effectively removing dust after combustion, especially suitable for the stability of analyzing multi dust samples such as raw materials;

11. Advanced and reasonable analysis software, open database, convenient for users to manage and analyze data themselves;

The Technical specifications list of Infrared method high frequency carbon sulfur analyzer:

1. Analyze materials: various solid raw materials such as ferrous metals, non-ferrous metals, alloys, carbides, rare earth metals, minerals, etc.

2. Measurement range: Carbon: 0.00001% -99.999%

Sulfur: 0.00001% -99.999%

3. Analysis accuracy: Carbon RSD ≤ 0.5% Sulfur RSD ≤ 1.0% Flexibility (minimum reading) 0.1ppm

4. Analysis time: adjustable from 25 to 60 seconds

5. Analysis standard: Both carbon and sulfur comply with GB/T2013-2006/ISO15350:2000 standard

6. Electronic balance weighing accuracy: 0.0001g

7. High frequency furnace: Power: 2.5KVA Frequency: 18-20MHz

The key components of Infrared method high frequency carbon sulfur analyzer:

Hardware
The infrared detection cell designed with dual carbon and dual sulfur ensures accurate measurement results		IR Detection cell
Light source: A specially designed new platinum infrared light source with continuous heating and good spectral characteristics.   Analysis cell: gold-plated carbon sulfur analysis cell and high-precision pyroelectric infrared detector (up to 10-11).   Motor: Aviation specific modulation motor with good thermal stability and a continuous service life of 100000 hours.   Signal: Adopting a high impedance operational amplifier circuit, coupled with a high-performance demodulation system and filtering circuit.   Temperature control: The gas chamber maintains a constant temperature to ensure the impact of environmental changes on measurement results.   Communication: The upper and lower computers use USB2.0 interface communication, greatly improving communication speed.   Connection: The infrared detection part is connected to the high-frequency furnace using optical fiber (pioneered in China), combined with multi-level concealed isolation circuits, completely eliminating high-frequency interference.
Modular whole machine, convenient and reliable automation operation
Power supply: A high-performance, high-quality, and low loss specially designed switching power pack with stable input and built-in multiple protection circuits. Circuit: Adopting a dual CPU system, with modular design for upper and lower computers. The lower computer uses Atmega162 as the control microcontroller, and the electronic circuit is highly integrated, stable and reliable. Sampling: Adopting a high-speed 24-bit ADS124 sampling chip, the sampling speed is fast and the accuracy is high.
High reliability high-frequency combustion system
High-frequency circuit   High power high-frequency circuit design, using 7.5KVA high-frequency ceramic power tubes (actual usage power greater than 2.5kVA, no sample air burning can be added), reducing the load on the high-frequency combustion system and improving its service life.
safety control
Automatically detect the electromagnetic valve, lifting cylinder, and high-frequency working conditions to protect the high-frequency furnace from working normally.   Air Path   High precision flow controller and imported air circuit system (solenoid valve, pipe joint, lifting cylinder) ensure stable airflow.
Dust removal system The exclusive dust backflow prevention air system greatly extends the service life of the equipment. 0.4 micron ultra micro porous metal filter, automatic cleaning of furnace head, and imported ash discharge system to reduce the impact of dust on the analysis results. The low-pressure heating ring with specialized technology heats the furnace head, improving the sulfur conversion rate and stabilizing the sulfur analysis results.
Software
Based on the WINDOWS system, the infrared carbon sulfur dedicated software displays relevant data such as pool voltage and weight on the screen. It is equipped with a Chinese menu structure, navigation style operation, and other optimized designs, making it easy to use without any professional knowledge.				主页面及释放曲线       Main interface and carbon and sulfur release curve       Channel index
The system establishes a complete set of linear data, which can be corrected using control samples and can directly perform breakpoint correction. Operating software: Compiled using Deliph software, Windows XP all Chinese operating software Analysis function: Dynamic data integration during the analysis process, 24 samples per second, improving the sensitivity and accuracy of the analysis
Dynamic data integration, dynamically displaying real-time data and carbon and sulfur release curves during the analysis process. Provide sample management function, which allows for editing of sample names and identifiers, as well as adding and deleting sample names; The software provides a multi user management system, which allows administrators to set different user permissions Display function: One curve box for carbon and sulfur, dynamically displaying real-time data and carbon and sulfur release curves during the analysis process
■Data processing function: The analysis results are stored in the ACCESS database, which can store all data and curves of carbon and sulfur for each analysis; The analysis results can be freely queried based on multiple factors such as time, operator, sample name, identification, etc; Provide multiple functions such as curve/data storage, blank deduction, parameter setting, channel selection, mathematical statistics, result correction, curve comparison, etc; The generation of carbon and sulfur working curves and curve fitting can be achieved in software.				Statistics
■Analysis channel: Provides channel management function, where carbon and sulfur channels can be added, deleted, and edited on their own, with no quantity limit. Low carbon and high sulfur interfaces are preset, and software automatic switching can be achieved.
Data can be transmitted over long distances to achieve data reporting in front of the furnace.
Other configurations
Computer	Printer		Electronic balance
·Model: HP ·Processor: CPU AMD A6-9500 dual core, ·Memory: 4G ·Hard drive 500G ·Display 19 inch LCD	·Model: HP laser printer ·Resolution 2400 * 600dpi ·Monthly printing load of 2000 pages ·Automatic printing mode		·Model: FA114 ·Maximum weighing (g): 100 ·Minimum reading (mg): 0.1 ·Linear error (mg): ≤ 0.2

Service Terms

1. Supply:

Delivery time for domestic users: Within three working days after payment;

Delivery time for foreign users: Within seven working days after payment;

2. Equipment installation and on-site services

1) Requirements and regulations for unpacking after delivery

After the instrument arrives at the user's site, prepare the laboratory as required and notify the manufacturer in writing of the installation and commissioning requirements.

When delivering and unpacking, both the factory representative and the user representative must be present on site to inspect the items according to the contract list and make necessary records of the quantity and appearance of the goods. After unpacking, the equipment must be installed immediately; Otherwise, sealing strips agreed upon by all parties must be used for storage and placed indoors in a closed and dry cement floor with a temperature of 10-30 ° C; The humidity is ≤ 75%.

2) On site installation services

After receiving notification of customer installation requirements, the installation personnel will come to the site for installation at the agreed time and provide the following on-site services:

Open the box together with the user representative and inspect the goods against the packing list

Before turning on the power, open the instrument cover and thoroughly inspect for any internal damage caused by transportation

Check whether the peripheral supporting equipment prepared by the laboratory and users is complete and meets the requirements

Install instruments and connect peripheral devices

Connect the instrument to the power supply

Run a typical operating process to verify the normal operation of the instrument

Check the factory calibration program and analysis program

● On site training for users and equipment handover.

3. Acceptance:

Based on the contract, conduct inventory and acceptance according to the specified supply scope or refer to relevant national standards for acceptance;

● Analyze the accuracy, use random standard samples for accuracy assessment, and ensure that the acceptance indicators meet the contract requirements. Use randomly attached calibration standards or user provided standards for quality inspection and acceptance.

4. Handover

The instrument indicators meet the contract requirements and the analysis system operates normally; The performance and supply scope of the instrument comply with the contract description; The acceptance report shall be signed by representatives of both parties to complete the equipment handover.

Remarks:

The total working time for installation, debugging, training, and acceptance at the user's site shall not exceed 3 days; Additional support for working days will be charged separately; The handover of equipment shall end with equipment acceptance.

● Acceptance shows the normal operation of the analysis system, and the instrument performance and supply scope meet the contract description. Representatives of both parties sign the acceptance report.

Before installation, the buyer must prepare according to the installation conditions and requirements provided by the seller. If the installation acceptance work is not completed due to this, additional fees will be charged for the installation acceptance again.

Due to insufficient preparation by the buyer, the installation and commissioning of the instrument have been delayed. The remaining payment for the instrument will be paid within one month of delivery.

5. Quality assurance, training, and services

● Provision of technical documents

The supplier shall send the installation condition manual within two weeks after the contract takes effect;

Provide a set of operation analysis software and a set of Chinese manuals with the instrument, including hardware configuration, software functions, operation instructions, installation and maintenance. Random working curve raw data. Factory quality certificate, packing list, etc.

● Warranty period

The warranty period is 12 months after acceptance or 15 months from the date of delivery, whichever comes first.

Except for damages caused by improper use by users, during the warranty period, the company is responsible for free repair or replacement of corresponding damaged parts for users.

Outside the warranty period, the supplier continues to provide high-quality services to users.

● Technical training and services

The company has a dedicated customer service department that provides pre-sales and after-sales services to customers; Equipment maintenance and repair shall be carried out by professional technical engineers; Respond within 24 hours after receiving user fault notification; Need to arrive at the user's site within 72 hours nationwide; Both parties shall agree beyond the warranty period, and the warranty period shall be executed according to the contractual agreement between both parties.

The company is responsible for providing on-site operation, calibration, maintenance, and common fault handling training to user personnel during installation and debugging.

Customer examples(part of)

1. Research institutes

Institute of Physics, Chinese Academy of Sciences, Nanjing University of Technology, Beijing University of Aeronautics and Astronautics

Quzhou Quality and Technical Supervision Bureau of Northeastern University of South China University of Technology

Kunming New Materials Research Institute of Nanjing Institute of Engineering, China Construction Quality Testing Center

Anhui Lu'an Technical Supervision Bureau, Shaanxi Agricultural University of Science and Technology, Jiangsu Engineering Quality Inspection Institute, Liyang Testing Center

Shaanxi Nuclear Industry 203 Research Institute Zhejiang University of Technology Zibo Vocational and Technical College Fujian Provincial Testing Engineering Testing Center Laiwu Vocational and Technical College Guizhou Mechanical and Electronic Product Quality Supervision and Testing Institute

2. Large state-owned enterprises

China Ordnance Shandong Special Industry Group Yankuang Group Puyang Longyuan Power Group Co., Ltd

Shaanxi Qinhang Machinery Manufacturing Co., Ltd. Shaanxi Baoshen Group Sany Heavy Industry

CNOOC XCMG Group China FAW

Ansteel Group, Wuhan Iron and Steel Group, Masteel Group

Weichai Power Jinan Second Machine Tool Group China Railway Construction

China Aerospace China Southern Power Grid Shenyang Machine Tool Group

Northwest Forestry Design Institute of the State Forestry Administration

3. Industry renowned enterprises

Shandong Dachai Cylinder Head Co., Ltd. Chiping Xinfa Group Shandong Weiqiao Entrepreneurship Group Shaanxi Qinhang Machinery Manufacturing Co., Ltd. Shaanxi Baoshen Group Leshan Weidong Machinery Manufacturing

Zhuji Wan'an Technology Ningbo Beilun Cylinder Liner Association Ningbo Wandu Automotive Parts

Jiaxing Hongfeng Machinery Henan Qinyang First Paper Machinery Luoyang Zhongsi High tech

Henan Xinxiang Yuanyang Universal System Manufacturing Chery Automobile Shanxi Changzhi Hydraulic System

Zhongyuan Lida Railway Technology Hebei Jianzhi Casting Group Yixing Yingpu Machinery

4. International and regional enterprises

Hong Kong Testing Center Taiwan Green Crystal Energy Co., Ltd. Samsung Precision Machinery Co., Ltd. Russia Strong Group Malaysia Anyu Resources Co., Ltd. Brazil Woodbrook Transmission System Group Saudi Arabia Testing Center Russia Vodka Automobile Group Brazil National Machinery Heavy Industry Group