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[China]
Trade Verify
Address: Zone C No. 2, Wandong Intelligent Manufacturing Industrial Park, 999 Wentao Road, Ruian Economic Development Zone, Ruian City.Zhejiang.China
Contact name:Cai
Zhejiang Canaan Kaixinlong Technology Co., Ltd. |
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Verified Suppliers
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Product overview:
Automatic High Speed Rotary Tablet Press Machine Tablet Production Equipment High Speed Rotary Tablet Press
Technical parameters:
| Model | GZPK-45 | GZPK-55 | GZPK-75 |
| Capacity (Tablets/h) | 405000 | 495000 | 675000 |
| No.of station | 45 | 55 | 75 |
| Max.tablet diameter(mm) | 25 | 16 | 13 |
| Rotation speed (r/min) | 75 | 75 | 75 |
| Main.tablet diameter(KN) | 100 | 100 | 100 |
| Pre-pressure(KN) | 20 | 20 | 20 |
| Main.filling depth(mm) | 20 | 20 | 20 |
| Dia.of.die(mm) | 38.1 | 30.16 | 24 |
| Length of punch(mm) | 133.6 | 133.6 | 133.6 |
| Total power(Kw) | 7.5(frequency conversion11) | ||
| Overall weight(Kg) | 4580 | ||
| Overall diemensions(mm) | 1520X1260X1850 | ||
| Noise | ≤75DB(A) | ||
The machine may make technical improvements without prior notice, and the attached picture shows the options that may be offered.
Work flow:
Stepped dosing system:
 | This equipment [stepped triple impeller feeder The design of large area overfilling, lengthening dosing section
and high-precision forced-feeding system make the difference
control of slice weight more accurate; The double step design buffered the impact force of the material
falling, effectively used the feeding area, avoided the parallel
feeding blind area, no feeding dead Angle; comparison
Peer [parallel type doser]
The parallel feeder has a feeding blind area, which is prone to
insufficient filling and large difference in weight, and some
materials will caking in the feeder. Inclined barrels, material flow is not ideal, low adaptability.
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Stable drive train:
 | The equipment adopts [three-stage transmission] 1.The three-stage transmission system (pulley combination, turbine
pair, gear pair), the main shaft does not rotate and the frame is
firmly connected, and the main motor power directly drives the
impact and rotation; 2.The punch plate rotates around the fixed spindle, making the
punch plate surface runout and warp runout tend to zero, which
greatly improves the rotating smoothness. 3.The amount of running powder is small, saving the waste caused by
running powder; comparison
Peer-to-peer use of [secondary drive] The spindle is fixed to the punching disk and the spindle (punching
disk) is driven by the main motor via a toothed belt pulley and
worm gear. The end runout and radial runout of the punch disk are
large and the operation is not smooth, especially at high speeds. |
【 Stable hydraulic system 】 | The hydraulic pump station and accumulator form a static pressure
preservation system, which realizes the elastic support and
overload protection of the pre-pressing wheel and the main pressing
wheel, and ensures the smoothness and low noise of the pressing
process. |
Automation of the system:
Core component:
[High Precision Bearings] |
【High-precision guide rails and press wheels】 |
Adopting high-precision bearings, smooth transmission, long life
and low noise. Adopting high-precision guide rails and press wheels;
wear-resistant, with good consistency and interchangeability.
| |
Core Components:
【 High precision punching plate combination 】 | The processing technology of punching die holes of other
manufacturers is normally cut by boring machine, because this
processing method leads to the poor finish of the middle plate
hole, and the later stage and the middle die can only be
interference fit, resulting in the difficulty of entering and
exiting the hole of the middle die. The company's middle die holes in the boring machine cutting, and
then each hole grinding, at the same time with the coordinate
detection equipment for hole detection, to ensure the finish and
accuracy of the hole. The processing cost is much higher. The punch
plate is the most core workpiece of the tablet press, and its
accuracy can fully represent the overall accuracy of the high-speed
tablet press. |
【 Free hand change 】 | Remove and assemble the mold by hand without borrowing any tools.
The design and development ensure that the medium die hole of the
plate of the high speed tablet press will not be deformed for a
long time. Other manufacturers because of borrowing tools to knock on the mold
to complete the assembly and disassembly, but borrowing tools to
knock on the mold is easy to extrude metal chips, and labor
intensity, low production efficiency, waste a lot of time, while
years of knocking on the mold, so that the hole becomes elliptical,
precision loss, up and down punch with the mold precision problems. |
The machine [Convex-concave center mold locking structure] |
Comparable [Tapered center mold locking structure ] |
The contact surface of the top wire of the center punch plate is
convex-concave, and the convex-concave surface of the top wire and
the ring groove of the center die make a horizontal fit to tighten
(face-to-face contact), which ensures that the center die won't be
taken out of the tableting machine for a long period of time, which
is extremely high in safety and lowest in risk. | The contact surface of the top wire of the center die of other
manufacturers in the same industry adopts the conical surface
(point contact), and the top wire adopts the way of side top with
the center die, and this kind of side slanting top in the working
process of the tablet press because of the sticking punch or
astringent punch and so on, there is the center die in the position
of the tablets by the downward punching out of the holes of the
center die, and then the tablets will be out of the stopper bar,
the forcing of the feeder, and other devices all hit the broken,
crash the car and such serious accidents, which will cause a long
time to stop the production of the user, waiting for the spare part
to repair the serious losses. |
Dual Slice Systems:
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[Double-layer film system] |
Under the pressure of the main press wheel, the hardness of the
tablets increases with the increase of the compression stagnation
time, which can significantly improve the hardness and get better
quality of the tablets, with the function of pressing double-layer
tablets, and can also press ring-shaped tablets and shaped tablets. |
 |
[Double-layer film system] |
Capable of checking the weight of the first layer of tablets
online. When the first layer of tablets is weighed, a cylinder-type
pressurizing structure is used to quickly pressurize the first
layer of tablets. Then the first layer of tablets is discharged by
the first compression station under the punch lifting mechanism,
and the weight of the first layer of tablets is detected in time. |
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[Double Layer Chip Material Recycling System] |
The double layer sheet press has a material recycling feature.
Excess material from the first layer is removed from the mold
cavity and sent to the left collector. The remaining material from
the second layer is sent to the right collector (no material
circulation between the two layers). This completes the function of
recycling the double-layer material without mixing. |
Electrical system:
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[Reliable electrical system] |
Each functional parameter is automatically controlled by the
programmable controller, the main electronic control components
adopt imported brands, international wiring, easy to repair and
maintenance, advanced control principle, reliable imported devices,
to ensure the precise realization of the program control and chain
protection function. |
