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Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine

Jiangsu Jinwang Intelligent Sci-Tech Co., Ltd

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Address: NO.135 YanGang Middle Road,Jintan District, Changzhou City, Jiangsu Province,CHINA

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Paste High Viscosity Piston Filler Machine Water Emulsion Viscous Liquid Filling Machine

Country/Region china
City & Province changzhou jiangsu
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Product Details

Intelligent High Viscosity Filling Machine For Packaging Of Water, Emulsion, Suspension And High Viscosity Materials

CCG1000-16TB-type intelligent high-viscosity filling machine

General information:

CCG1000-16TB is the latest generation of improved volume filling machine.Jinchang patent design visual barrel box design, cleaning completely no storage; intelligent one-click cleaning system, with cleaning recycling box, replacement specifications clean carefree. This model is suitable for packaging of water, emulsion, suspension and high viscosity materials. The principle of servo motor drive and volume measurement and filling is adopted to realize the high accuracy of filling dose. Select a high-precision electronic scale automatic weighing data transmission system, the dose adjustment is more convenient and fast.

Technical parameters:

 

 

1

 

Fill speed

100mL: ≤ 6,000 bottles / h 500mL: ≤ 4,000 bottles / h

1,000 mL: ≤ 3,000 bottles / h

(* Water as the medium, the actual capacity fluctuates up and down depending on customer material)

2Bottle type

Round bottle: Φ40-95mm in diameter Bottle height is 80-230mm

Square flat bottle: 40-95mm long Width of 40-95mm High of 80-230mm

3Fill capacity50-1000mL.
4Measurement accuracy± 1g (100mL) ± 2g (1000mL) (* with water as the medium)
7Discharge nozzle diameterΦ18mm.
8Corresponding to the minimum barrel mouth inner diameter≥ Φ22mm.
9Air source pressure0.6-0.8MPa.
10Power Supply / Power~380V 50Hz/3.55KW.
11Overall dimensions2485 × 1540 × 2420mm (L × W × H)
12Weight

About 2,000 Kg

 

Equipment dimension drawing:

Equipment advantages:

1, is widely used in the automatic filling of 80-1000mL bottles in pesticides, fine chemicals, daily chemicals, fertilizers, oils and other industries.

2, visual circular material box, the situation is clear at a glance, circular material warehouse design, cleaning completely without material.

3, intelligent one-key cleaning system, with its own cleaning and recycling bin. This function is unique to Jinwang, with a patented design.

Collect the remaining material status (replace another batch of materials and collect the previous batch of materials):

1. "The D" cylinder opens to align the feed nozzle with the "F" transition cycle box.

2. "Material in the A" box enter the piston cylinder through pipe "1" and three-way valve "B". The piston reciprocation fills the material into the "F" transition circulation box through pipe "2" and feeding nozzle "E".

3. Connect the pipeline "3" with the pipe "4" via the "G" "three-way valve, and the remaining material is collected at the pipe" 4 " outlet.

. Automatic cleaning status (replace another batch of materials, clean the previous batch of materials):

1. "The D" cylinder opens to align the feed nozzle with the "F" transition cycle box.

2. "Material in the A" box enter the piston cylinder through pipe "1" and three-way valve "B". The piston reciprocation fills the material into the "F" transition circulation box through pipe "2" and feeding nozzle "E".

3. Connect pipes "3", "5" via "G" to bring the cleaning water into the "H" cleaning box.

4. "I" pump then hits the cleaning water in the H "cleaning box through the pipe" 6 "to the" A " box. Cycycle cycle until the box and pipes are cleaned.

5. Discharge the cleaning water in the "H" cleaning box through the "J" discharge valve.

4, Jinwang and FESTO) jointly developed a new corner seat valve for agrochemical filling industry, long life, short operation journey one million times without leakage; modular design and maintenance is convenient; filling time is short, 40% larger than other three angle seat valve flow; higher safety, appearance leakage warning and other functions

Comparison table of FESTO angle seat valve with other general ball valves
 FESTO-angle seat valve

Other home general ball valve

 

 

 

Leak lifeThe trip is short and 1 million times140,000 times

 

Seal material

Seal material modified PTFE, performance stable corrosion resistance

(Better flexible and longer lived than the normal PTFE)

 

Stainless steel is easy to corrosion for long time

Repair itQuick maintenance (save downtime)Difficult, with a long replacement time
Economy-orientedSmall gas consumption, energy savingLarge gas consumption
SecuritySeal replacement is convenient, and material leakage warningThe leak is not easy to observe
Innovative designFlow rate is 40% larger than the other three-way angle seat valvesSmall flow rate and long filling time
StructureModule designComplex structure and long production cycle

 

5, filling unit adopts the off-cylinder structure, which can completely empty the materials in the material cylinder, effectively avoid the cross-contamination of the materials, and it is more convenient and fast to replace the sealing ring.

6,'s latest tetrafluorocarburbon technology seals improve wear resistance and service life and reduce maintenance costs.

7, Jinwang adopts PLC programming and control, servo motor drive synchronous belt with + drive stable double-wire bar lifting mechanism, which ensures the high precision of piston movement travel and realizes accurate filling.

8, uses the motor lifting filling head, which can adjust the height of the filling head in the touch screen, quick and convenient.

9, adopts integral cast filling head of 316, good molding and longer service life.

10, complete electric control system adopts French Schneider configuration and integrated electric control system, which is more stable and reliable, safe,green and low energy consumption.

11, electronic weighing system, dose adjustment with one button. (This function is optional)

12, filling head is quickly adjusted with scale mark, adjustment without tools, convenient and fast. Pipe and photoelectric designation for easy maintenance and maintenance.

13, machine adopts high quality SUS304 stainless steel, better adapt to the filling production environment, good anti-corrosion performance and easy cleaning. Outoutsourced stainless steel and tempered glass door cover seal the body, and the exhaust outlet (nozzle aperture is Φ120mm diameter) can be connected to the factory air introduction system to discharge the exhaust gas from the filling process.

Main configuration of the equipment:

 

No ialFirst name "Said that."Brand name

 

1

Programmable controller

CPU.

Schneider.

Schneider

2Touch-screen

Schneider.

Schneider

3Converconverter

Schneider.

Schneider

4Servo system

Schneider.

Schneider

5Count photoelectric

SICK.

Schker

6Close proximity switch

LEUZE.

Labor measurement

7Switch on the power supply

Schneider.

Schneider

8Pressure switchSMC.
9Cylinder

FTEC.

Eptai

10Solenoid valve

FTEC.

Eptai

11Button

Schneider.

Schneider

12Warning lamp

Schneider.

Schneider

13Circuit breaker

Schneider.

Schneider

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