ZHANGJIAGANG FLAME MACHINERY CO.,LTD. |
Application: | PVC | Hardness Of Nitration: | 950-1020HV |
Linearity Of The Screw: | 0.015mm | Materials: | 38CrMoAIA, 9Cr18MoV |
Product Name: | Planetary Roller Extruder |
Insulate Planetary Roller Extruder , Planetary Roller Screw For Plastic PVC Film
Summary:
Planetary screw barrel assembly consists of a central
spindle, a planet shaft,rolling barrel,outer shell,heating and
cooling and the nozzles.Structure of the module system,has good
flexibility.The contact area is the previous single shaft and
two-axis extruder five times,the section shape of molten material
in favor of the highly dispersed and uniformly,so it can get high
quality products.And it's mainly used for heat sensitive
materials,hard and soft PVC calender with discharging.Can also be
used for the for the extrusion of ABS,TPO,TPU and filled polyolefin
smoke and binder mixture.Having good plasticizing
effect,self-cleaning performance,high output,long span life etc.
Planetary screw specialized in:
1. rigid PVC products: plastic sheet, PVC medical sheet, PVC card
substrate, PVC poker card meterial, PVC watches sheet, colored PVC
sheet
2.semi rigid PVC products: semi rigid PVC adhesive tape, printing
cloth, advertising materials, light box cloth, decorative
materials(film)
3. soft PVC products: soft PVC tape, all kinds of inflatable toys,
raincoats, plastic film materials, salt film, home textile
packaging.
Technics:
Heat treatment
Nitriding treatment
Technical parameter:
Nitrided layer depth:04-0.6mm
Nitrided hardness:850-950HV
Nitrided brittleness: Less than grade 1
Surface roughness: Ra0.4
Linearity of screw: 0.015mm
Terms and conditions:
Production time:35 days
Packing:Export standard wooden case
Trade terms:FOB,CNF,CIF,etc
Payment terms:T/T,L/C
Customized items are available when your planetary screw and barrel
is not standard.
Specifications:
1. Materials: 38CrMoAIA, 9Cr18MoV
2. Application:PVC
3. Depth of nitration case:0.5-0.8mm
4. Hardness of nitration: 950-1020HV
5. Fragility of nitration: Less than grade 1
6. Roughness of the surface:Ra 0.4um
7. Linearity of the screw:0.015mm
8. Chromium-plating layer thickness:0.03-0.08mm
9. The surface hard chromium plating hardness after
nitrogenation:>=950HV
10. Guarantee: Common Nitrided: approx 2 years
Bimetallic : much longer life time
Features:
1) The "PRE", a series of planetary roller extruders, experiences
rolling and extrusion in configuration that a planetary screw is
inter-engaged at a centerof a main SCREW and BARREL which are
screwed in a shape of helical gear at 45 degree.
2) The planetary screw revolves and rotates on its axis, in order
to employ various resin.
3) The extruder is special and applied to various product and mass
production.
4) In special, because the extruder supplies the rolling and
extrusion through space of the inter-engagement, it may plasticize
the resin at a low temperature.
5) Through the inter-meshing action of the toothed planetary roller
system just one single revolution of the main spindle suffices to
roll out the plasticmelt as many as 1, 100 times, ensuring optimum
plastification, homogenization and dispersion.
6) The "PRE" is a low-temperature forming extruder which may
produce produces without any change of properties owing to its
low-temperatureforming and homogenizing.
7) Combined rolling and extruding action: Through the inter-meshing
action of the toothed planetary roller system just one single
revolution of the mainspindle suffices to roll out the plastic melt
as many as 1, 100 times, ensuring optimum plastification,
homogenization and dispersion.
8) Compared with other extruder designs, this system increases the
contact surface of the melt by up to five times.
9) Low-cost formulation: The optimum heat-exchanging effect created
by the large contact surfaces of the planetary roller system in
conjunction withshort residence time of the melt helps to achieve a
considerable reduction in formulation costs. Costly stabilizers and
lubricants are reduced to a minimum.
10) Self-cleaning feature: Since all toothed components of the
machine constantly inter-mesh, no residual material is left in the
machine when changing over from one formulation to another. The
system is change-over from one color to another, results in no more
than 5kg of scrap.
Applications:
Planetary Extruder Mainly used in the production below:
1. Rigid PVC sheet calender line
2. PVC Card calender line
3. Soft PVC film calender line
4. PVC pelletizing line
5. Cables coating
Detail specification:
(1). Planetary roller section: main screw 1 pc; planetary roller 8
pcs, knife
plate 1 pc, gear tooth sleeve; And this section is jacket-designed,
which
can get through by heating oil; The main screw is core-drilled,
heated by
oil; And the head of machine is cooled down by water;
(2). Section of material shoving feeding, jacket-designed, water
cooling.
(3). Feeding motor power: 1.1 KW;
(4). Hard-toothed gear box, Chinese famous brand;
(5).Inverter motor, AC, 75 KW;
(6). Stainless steel hopper, capacity of 100 kg;
(7). Metal detector( brand of S + S) is equipped on the top of the
hopper;
(8). Rotating speed of main screw: 0 – 60 rpm, speed is adjustable;
Competitive Advantage:
1) Better performance
2) Long usage life
3) Good production stability
4) Reasonable design
5) High precision mold
6) Adopts AC frequency conversion technology
7) Uses imported electric components
8) Product characteristics:
a) Good foam
b) Smooth surface
c) Antibacterial
d) Wearable
e) Antistatic
f) Insulate
9) Widely used for agriculture and industry
10) Large marketing potential