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Facilitate Mechanization Gears Shafts Induction Quenching Chemical Heat Treatment Equipment

Zhengzhou Lanshuo Electronics Co., Ltd

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Facilitate Mechanization Gears Shafts Induction Quenching Chemical Heat Treatment Equipment

Country/Region china
City & Province zhengzhou henan
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Product Details

Auto Parts High Frequency Sprocket Induction Hardening Quenching Equipment

1. Application of Induction Hardening Machine :

1. Heat treatment of various hardware tools and hand tools. Such as pliers, wrenches, screwdrivers, hammers, axes, etc.
2. High-frequency quenching treatment of various auto parts and motorcycle parts. Such as: crankshaft, connecting rod, piston pin, crank pin, sprocket, camshaft, valve, various rocker arms, rocker arm shafts; various gears in the gearbox, spline shafts, transmission half shafts, various small shafts , All kinds of forks and other high-frequency quenching treatment.
3. High-frequency quenching treatment of gears, shafts, etc. on various power tools.
4. Heat treatment for high frequency quenching of various hydraulic components and pneumatic components. Such as the column of a plunger pump.
5. Quenching treatment of plugs, rotors of rotor pumps; reversing shafts on various valves, gears of gear pumps, etc.
6. Heat treatment of metal parts. Such as high-frequency quenching treatment of various gears, sprockets, various shafts, spline shafts, pins, etc.
7. Quenching treatment of machine tool bed guide rails in the machine tool industry.

2.Technical advantage of high frequency quenching machine:

perfect control, alarm display circuit, getting full automatic tracking frequency, continuous adjustable power, safe dependable protection,clear and accuracy data display and etc.
Superiority Advantages: fast heating, wide application, small size, easy installation, simple operation, low power consumption, high efficiency.

Heat treatment process is the metal work-pieces heated to a certain temperature, obtained different matrix organization after different ways of cooling, so that to achieve the required mechanical properties (material harder or softer), such as quenching, annealing, etc.

2.  Technical Parameter of High Frequency Induction Hardening Quenching Equipment:

Working voltage
380V/50HZ
Voltage range
340V-420V
DC power
300KW
DC current
480A
Oscillation frequency
10-20KHZ
Efficiency
90%
Duty cycle
100%
Weight
380KG
Dimension
1070*640*1870mm,1020*530*690mm
Cooling water flow
0.2MPa-70L/Min,0.2MPa-80L/Min

3. Induction Quenching Hardening Equipment Application Cases:

4. Avantage of high frequency induction quenching equipment

1. Easy to use, simple to operate, and can be opened or stopped at any time. And do not need to warm up.
2. Manual operation, semi-automatic and full-automatic operation; Can be a long time to continue to work, can also be used that is to stop random use. It is beneficial to the use of the equipment in the low electricity price preferential period.
3. High energy utilization rate, environmental protection and energy saving, safe and reliable.

Germany SIEMENS INFINEON IGBT Module. ( 40-60KHZ oscillation frequency, fast response time, superhigh stability, almost spatter-free welding )
Japan Nichicon electrolytic capacitor. ( filter capacitor )
Imported transistor integrated block.
All water pipe use thermostability, High pressure resistance best quality material.
Main card, signal circuit, drive circuit board,control circuit board and components are adopted:Toshiba, Hitachi,Motorola, China's top manufacturers.
International advanced all-solid-state semiconductor power devices.

1. It adopts the IGBT inverter circuit in parallel connection, which has high load adaptability.
2. The comprehensive full load design is available for 24-hour continuous operation.
3. The digital phase locked realizes following frequency automatically.
Design in modules. It is installed facility and use conveniently without debugging..
4. The perfect protection function, insuring the reliability and easily maintaining of the equipments.
5. The technique of converting frequency by resonance promotes efficiency of whole equipment by over 95%.
6. Economy and environment protection, it can replace of gas/coal/electronic tube induction heating machine.

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