2.2M PLC Digital Induction Hardening Machine 160KW Induction Heating Equipment

2.2M PLC Digital Induction Hardening Machine Tool with DSP-160KW Induction Heating Equipment

The Infineon IGBT Digital induction heating equipment with our 2.2M PLC Induction Hardening Tool manufactured by our company is the newest high-tech product formed by adopting the most advanced power electronic power devices and unique converter control technology in the world with reasonable structure design.

1)  Movements using Servo motor driver, positioning is controlled by the digital input , accurate up to 0.05% , speed adjustment large range . The machine movements using precision linear screw, smooth transmission. 

2) Top tip control by motor, and easy adjust according to workpiece’s length. In order to ensure the normal rotation of the workpiece clamping table can be employed .

3) Rotation speed can adjust on the control panel by digitized visual according to the size of the workpiece and the quenching process requirements to reach the sleepless adjustment , to meet the demand for high-precision adjustment , so as to achieve the best effect of quenching , quenching quality.

4) Workpiece Stepping motor driven rotary speed adjustment range adjustment intuitive and convenient ; and drive motor is located above the quenching position , can effectively prevent the quenching liquid splash leaving the motor damp.

5) Adopt to the spray quenching cooling, machine below 600 mm tank left , no need to reprovision the tank to reduce the mounting workload .

6) Easy disassembly, and easy maintenance . The main parts imported electrical products , long life , low maintenance costs.

7) Shaft, rolls' Multi-section Hardening, one section hardening. Gear quenching, inner quenching,Outer are ok, application is range, and convenient for your all workpiece .

8) Have Memory storage function,Can save 5 group quenching data in the PLC system, you can set the heating power, time, quenching time and so on, and save the data for each workpiece, for example you named is 1, 2 ,3....5, later if you do same workpiece, then you can find the data 1 or 2 or....5, then easy to operate same workpiece quenching, save a lot of time.

Technical Paramater: 

Application:

1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear(orchard shear).

2. Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin,

chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.

3. Various electric tools, such as gear and axes.

4. Quench for machine tools, such as lathe deck and guide rail.

5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam,

chuck and clamp etc.

6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

7. Harden the shaft and gear, Sprock.

Advantage of Compare the SCR Parallel induction heating machine:

1) Infineon IGBT type,Can save 20-30% electricity compare SCR parallel type

2) Series Resonance IGBT type machine, will not interference other equipment working, No need special input transformer to working this machine. Will not pollute electricity Net.

3) Easy to Using, no need adjust the main board, no need to adjust capacitor's connection when you want to work other workpiece.

4) After we debug the machine in our company, then you can use it directly. Very convenient.

5) Digital type machine, frequency, power, current can shows in the touch screen, easy to control the machine and see the working efficiency.

6) More stable performance.

7) Water Pressure and water Temperature Meter in the machine.

After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.