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[China]
Trade Verify
Address: 528225, No 7, B Area Shishan Town ( Industrial Park), Nanhai District, Foshan City, Guangdong Province, China.
Contact name:Joanna Bao
OURUIDA CO.,LTD |
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Induction heating is a process which is used to bond, harden or soften metals or other conductive materials. For modern manufacturing processes, induction heating offers an attractive combination of speed, consistency, control and energy efficiency.
The basic principles of induction heating have been understood and applied to manufacturing since the 1920s. During World War II, the technology developed rapidly to meet urgent wartime requirements for a fast, reliable process to harden metal engine parts.
More recently, the focus on lean manufacturing techniques and emphasis on improved quality control have led to a rediscovery of induction technology, along with the development of precisely controlled, all solid state induction power supplies.
How induction heating works?
When an alternating electrical current is applied to the primary of a transformer, an alternating magnetic field is created. According to Faraday’s Law, if the secondary of the transformer is located within the magnetic field, an electric current will be induced.
In a basic induction heating setup, a power supply sends an AC current through an inductor (often a copper coil), and the part to be heated (the workpiece) is placed inside the inductor. The inductor serves as the transformer primary and the part to be heated becomes a short circuit secondary. When a metal part is placed within the inductor and enters the magnetic field, circulating eddy currents are induced within the part.
Forging and forming:
Forging, hot stamping and extrusion consist of forming a part that
has been previously heated to a temperature at which its resistance
to deformation is weak. The approximate hot forming temperatures of
the most commonly used industrial materials are:
Steel from 1100 to 1250 ºC
Brass 750 ºC
Aluminium 550ºC
After heating up the material, the forming operation is done on
different types of machines: mechanical impact presses, bending
machines, hydraulic extrusion presses, etc.
The starting material used in forging is presented in the form of rounded studs, squares (billet) or bar materials.
Induction heating advantages:
Material and energy saving plus flexibility
Greater quality
Process control
Much shorter heating times
Less oxidise and the production of scale is very low
Easy and accurate adjustment of the temperature to be applied
No time needed for the furnace pre and maintenance heating (for
example after or during the weekend when it takes more time)
Automation and reduction of the labour required
Heat can be directed to one specific point, which is highly
important for parts with only one forming area
Greater thermal efficiency
Better working conditions as the only heat present in the air is
that of the parts themselves
The process of forging and forming is a common process in the
manufacture of many industrial sectors such as automotive, railway,
aerospace, oil and gas, chains and forging.
| Type | MF-160KW Automatic way |
| Work power | 380V/415V/440V/480V*3Phase 50-60HZ |
| The range of operating voltage | 380-460VAC |
| Output power | 160KW |
| Work Diamater | 1-80mm |
| Input current | 240A |
| Fluctuating frequency | 1-15KHZ |
| The flow rate of cooling water | >0.15-0.3Mpa 16L/Min |
| Water temperature protection point | 40℃ |
| Duty cycle | 100% (40degree room temperature) |
| Weight | Apporx:400KGS |
| Size | L1200*W700mm*H1200mm L2000*W850*H1200MM |
Induction heating forging furnace for Forging heating of bar. round steel , equare steel , plate steel , steel pipe, stainless, Aluminium bar copper bar of permeability.
Online Forging such as Gears semi-axial connecting Rods, bearings and other fine forging. Extrustion , hot rolling shear before heating , spray heating .Hot assembly and the overall tempering annealing termpering of metal materials
Our Portable Induction Heating Machine is suitable for handheld bolt expansion equipment, handheld induction annealing heat equipment and handheld induction annealing heat equipment. It has a high temperature control accuracy of ±1℃ and is able to heat various metals or fittings with an induction coil tailored to your applications and workpieces. It is certified with CE, RoHS, Certification Of Origin EU, SGS, and comes with an export wooden box package. The minimum order quantity is 1 and the delivery time is 1-5 days. The price is negotiable and the supply ability is 10000/month.
We provide a comprehensive range of technical support and service for our Portable Induction Heating Machine. Our team of experienced engineers is available to answer any questions and provide assistance with installation, maintenance, operation and repair.
We also provide a range of preventative maintenance services to ensure that your machinery is running at its best. This includes regular inspections, cleaning and lubrication, as well as troubleshooting and repair of any components that may be malfunctioning.
We offer technical support via phone, e-mail, or in person. Our customer service staff is also available to help answer any questions you may have. We strive to provide fast and efficient customer service, so that you can get the most out of your Portable Induction Heating Machine.
If you have any questions or need assistance, please don't hesitate to contact us. We look forward to helping you get the most out of your Portable Induction Heating Machine.
The Portable Induction Heating Machine is packed in a foam-lined box for protection during shipment. The box is then placed in a wooden crate for added protection. The crate is then sealed and shipped to the customer's designated location.
