Wuxi Smart CNC Equipment Group Co.,LTD |
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High Quality Full Automatic CNC Hydraulic Turret Punching Machine 1250×3200 Automatic Hole Punching Machine
One. Machine main technical parameter
Main Features:
1. Dual-servo motor driven system, adopts large torque direct
driven servo motor and driving unit with high overload capacity to
realize low energy consumption, high transmission efficiency,
reliable performance and convenient maintenance
2. The turret with bushing is process in pairs
3. Imported pneumatic, lubricating and electric components
ensure the reliability of the whole machine
4. Large lead guideway and ballscrew from Japan or Germany
ensures high feeding precise
5. It adopts fixed and moveable worktable, plastic worktable
plate, full brush table with lifting balls for loading to reduce
the workload and auxiliary working time during sheet loading
6. O-type welded frame has been vibrated for twice, the
stress has been deleted completely. The frame is processed by
Germany SHW dual-side pentahedron processing center at one time, no
need to make second time positioning
7. Floating clamp with large clamping force ensures the
stable feeding; integrated carriage ensures good rigidity and
convenient movement of clamp
8. X axis adopts gear rack structure driven by servo motor
and reduction box, Y axis adopts dual-ballscrew driven by dual
servo motors, this structure features with fast feeding speed, high
precise and stable feeding
9. Central lubrication system is adopted to send the
lubrication grease to the relative lubricating point directly,
reducing the friction of each working pairs and increasing the
service life.
CNC system
7.5-inch LCD color monitor
Rear port: Connect the machine control panel USB interface, RS232C, distributed and integrated I / O
1, Axis, independent digital control of three-dimensional coordinate movement.
2, the servo motor controlled precision ball screw drive and locking.
3, the three-dimensional coordinates can be manually fast, slow moving and incremental movement.
4, the absolute coordinates and relative coordinates programming.
5, screw backlash software compensation.
6, decimal data input.
7, using ISO standard NC code programming.
8, recall, modify, delete, insert other editing functions.
9, the dry run self-diagnostics, the program displays an error.
10, overcurrent, overvoltage, overheating, wrong phase protection.
11, breakpoints continue processing functions.
12, clamp pneumatic control
13, operating software: compatible with windows
14 Lubrication system: automatic lubrication system
15, the speed setting: stepless
Two. Machine content description
1. Control system: Adopt Spain Fagor/Siemens cnc system,
semi-closed loop control, cooperate with Estun numerical control
punch servo module, which can realize four axis control at the same
time, Equipped with USB, R232 communication interface which can
realize the front desk, backstage programming.
Software:Adopts CNCKAD software can realize AutoCAD graphics
automatically converts processing procedure, bring their own mould
library management, automatic optimization of processing path,
realize plank material automatic relocation, plate automatic
relocation, no dead zone for processing; The operation is simple,
and can realize one-click operation;
2. Stamping subject:Fuselage is O type Steel welding, the
whole pass by tempering treatment, make sure the equipment good
appearance and long-term stability;
3. Turret Organization:Adopt high strength nodular cast iron
to cast into integral thick turret mould plate, thickness is 80mm,
through heat treatment to get rid of internal stress, rigid good,
precision stability, impact resistant ability good; greatly
improving mould service life;
4. Mould: adopts AMADA standard thick turret mould,
convenient for daily maintenance and procurement;
5. Motor/drive: Aston high-power servo motor and servo drive
system, speed 3000 r/min, high feeding speed, high precision;
6. Transport Ball Screws: Germany Ball Screws, attainability
5 grade precision;
7. Guide Rail: Taiwan Linear Guide, With Wider Flange-type
Slider to ensure the equipment operating more stability;
8. Orientation Cylinder:Import Korea brand cylinder to
achieve precise positioning of the purpose of locking;
9. Reducer: Precision turbine worm reducer, with band-type
brake function, reduce the impact to the servo motor after the mold
high-speed operating, at the same time guarantee the turret
high-speed positioning accuracy;
10. Clamp:Adopt float type pneumatic clamp, can be together
with plates float, avoid plates distortion;
11. Working table:High quality brush steel ball mixed
countertops, greatly reduces the friction plate movement, effective
protection plate surface;
12. Lubricating system:Adopt the automatic control system of
oil station, according to the preset time, guide rail, screw etc
main transmission mechanism can realize automatic centralized
lubrication;
13. Main electrical components:relays, photoelectric sensors,
contactor, etc all adopt the Omron and Schneider brand, long-term
guarantee the safety of the device;
14.Rotating station: Adopt the standard structure of worm and worm
wheel rotating mechanism, the whole mechanism is processed by high
precision grinding processing equipment, fully guarantee the
centring of upper and lower mould after long-term rotation of
rotating station, increase the service life of mould, effectively
solve the difficulty of arbitrary Angle punching and trimming;
15. Stamping main servo system: Adopting ESTON high-power
servo motor, punch frequency up to 1900 times, punch force stable,
using water cooling, the stability is higher.
Three. Configuration list
Item | Model-Part Number | Manufacturer |
(1)Servo punching system | ||
Servo System | EMT2-200GW-LAVA30-001 | NANJING ESTUN |
Water Chiller | Esw-5000c-01 | HEBEI TONGFEI |
Power Unit | MP-20TGW-03 | NANJING ESTUN |
(2)Transmission System | ||
Linear Guideway | According to the technical requirements | Taiwan HIWIN |
Ball screw | According to the technical requirements | Taiwan TBI |
Bearing | According to the technical requirements | Japan NSK |
Reducer | RV110 | WEIHUANG |
(3)Pneumatic Component | ||
Triplet | BFL3000 | airTAC |
Magnetic Value | 4V220-(3V210-08-NC) | airTAC |
Cylinder | ADVU-80-45-PA | airTAC |
Magnetic switch | According to the technical requirements | airTAC |
(4)Electric Appliance | ||
CNC System | CNC 8055i/Power-M | Spain FAGOR |
Feed servo system | Ems series servo motor(Y:5.5KW X:4.5KW T:1.8KW C:1.2KW) | NANJING ESTON |
Breaker | Emblem mark | France Schneider |
Contactor | Emblem mark | France Schneider |
Relay | Emblem mark | Japan OMRON |
Proximity Switch | Emblem mark | Japan OMRON |
CNC Turret Punch Specification
Model name | CNC Mechanical Punch | CNC Hydraulic Punch | CNC full servo Punch | |||||
Product model | SKC30-16 | SKC30-24 | SKCX30-24 | SKTC30-24 | SKYC30-32 | SKSC30-32 | SKSC30-36 | |
Nominal force | KN | 300 | 300 | 300 | 300 | 300 | 300 | 300 |
Working table size | mm | 1250×2500,3200,4000,5000 1500×2500,3200,4000,5000 | ||||||
Station number | Pieces | 16 | 24 | 24 | 24 | 32 | 32 | 36 |
Max.punching diameter | mm | Ø88.9 | Ø88.9 | Ø88.9 | Ø88.9 | Ø88.9 | Ø88.9 | Ø88.9 |
Rotation station Max.punching diameter | mm | no | no | Ø50.8 | Ø50.8 | Ø50.8 | Ø50.8 | Ø50.8 |
Controlling axes | Piece | 3 | 3 | 4 | 4 | 4 | 5 | 5 |
Working accuracy | mm | ±0.1 | ±0.1 | ±0.1 | ±0.1 | ±0.1 | ±0.1 | ±0.1 |
Punching frequency | Hpm | 160~250 | 160~250 | 160~250 | 0~500 | 0~500 | 0~500 | 0~500 |
Max.move speed for plate | m/min | 60 | 60 | 60 | 60 | 60 | 60 | 60 |
Max.plate thickness | mm | 6 | 6 | 6 | 6 | 6 | 6 | 5 |
Air pressure | Mpa | 0.55 | 0.55 | 0.55 | 0.55 | 0.55 | 0.55 | 0.55 |
Power | KW | 18 | 20 | 21 | 28 | 28 |