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ABS PC PVC PMMA PES Plastic Vibration Friction Welding Machine

Suzhou Boyi Welding Equipment Co., Ltd.

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Address: No.1228 Hean Rd, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province, China.

Contact name:Jack Shi

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ABS PC PVC PMMA PES Plastic Vibration Friction Welding Machine

Country/Region china
City & Province suzhou jiangsu
Categories Plastic Welders
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Product Details

Vibration friction welding machine

 

Vibration welding is a friction welding process in which welded parts are rubbed together under pressure until the resulting friction and shear heat contact surfaces are sufficiently molten. When the set welding depth is reached (measured by the linear sensor), the relative motion stops and the weld cools and solidifies into the pressure holding stage.

 

Vibration welding is suitable for almost all thermoplastic welds, parts with a permitted unconstrained motion weld in the reciprocating direction, medium or large parts. The material factors of vibration welding are similar to those of ultrasonic welding: amorphous materials are more suitable for vibration welding than semi-crystalline polymers. Ring vibration welding can connect parts whose size of the welding zone is approximately equal to the distance from the welding zone to the rotating axis. Linear vibration welding is used on assemblies that allow linear vibration in one direction. When the entire surface to be connected is flat or slightly curved out of the plane, the vibration welding process is ideal for the part. Vibration welding is particularly suitable for thermoplastic materials, including amorphous resins such as ABS/PC, PVC, PMMA and PES; Semi-crystalline resins such as HDPE, PA, PP, TPO. Panuni's welding machines engage automotive components such as intake manifolds, dashboards, taillights and bumpers. Aviation uses such as HVAC tubes, interior lights and storage boxes; The appliances have the pump and spray arm of the dishwasher, the detergent sprayer and the vacuum cleaner housing.

 

 

 

 Vibrating Friction Welding Machine (PVW) Model:BY-650L(ZDMC)
 
TypeDetailed Information
Product Introduction◆This equipment has been applied to automotive glove box welding, standard model.
◆High power oscillator
◆ 100 sets of welding programs can be pre-stored, and the data interface can run in tandem with the production line.
◆ Products of the same type can be replaced by copying fixture to achieve universal.
◆ Equipped with man-machine interface and Chinese and English bilingual interface operation.
◆ Adopt Japan YUKEN servo hydraulic system/RONGDA bearing.
◆ The machine was set up with sectional material and metal plate with beautiful appearance design, suitable for assembly line operation.
◆Production cycle time 25S-35S.
Equipment FeaturesMan-Machine Engineering◆Safety: the machine is equipped with protective grating and scald warning safety baffle.
◆Permission management: device setting administrator and operator permissions.
◆The work table height is 900MM.
◆The quipment starting mode: The equipment is started by pushing two starting buttons together with two hands.
Equipment capability/Quality traceability◆The device has the protection function of misoperation(the machine will not work if the machine is not operated according to the standard operation procedures).
◆Production records:The equipment can meet customer requirements for recording and storage of product capacity.
◆Alarm failure and code recording:The equipment automatically displays the alarm fault code and records it automatically
◆Man-machine interface - visual information of man-machine interface includes current operation steps, alarm information and solutions.
◆IMS interactive function: support Ethernet communication. The equipment has the function of QR Code scanning and identification. The data of hot plate temperature, displacement and time can be recorded and sent to the company's IMS system. (This function is customized according to customer requirements.)
Equipment Clamp/Quick die change◆Deck mounted tooling and man-machine interface, easy to modify and adjust parameters.
◆The Clamp of the equipment is fixed by simple, fast and reliable fixing method such as locating pin, without special tools.
◆The pneumatic part of the clamp and the sensor part of the device are designed with quick plug and pull.
◆Quick die change time is 10-15 minutes.
 
Electrical layout/Safety◆The equipment is equipped with sensor identification, and the type selected by PLC is different from the current fixture, which will alarm.
◆Locking function - when the product is testing NG, the product is locked in the workstation (requires a designated person to unlock).
◆Device alarm: fault information or corresponding fault code is displayed on the man-machine interface.
◆Control system voltage DC24V.
◆I/O- each station has a 10% I/O allowance for future expansion.
 
Technical Parameters◆Equipment demension(L)1500MM*(W)1000MM*(H)2200MM.
◆Maximum allowable die size of equipment(L)650MM*(W)450MM*(H)350MM.
◆Electric power requiement: 3 phases 380V 50Hz(If there are special requirements, customer confirmation is required.).
◆The outlet pressure of the air compressor: 4Kg/cm2-6Kg/cm2(约0.4MPA-0.6MPA).
◆Adaptable to ambient temperature: -5℃~40℃
◆Adaptalbe to humidity : 20%~80%
◆The noise of the transmission part shall not exceed 70 db.
◆Overall Power:15KW

 

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