Active Member
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[China]
Address: No.106, north changjiang road, new district, wuxi china
Contact name:Jayson
Wuxi YBT Machinery Equipment Co.,Ltd. |
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2 MM - 3.2 MM Guardrail Cold Roll Forming Machine with Gear Box Transmission
Speedway Guard Rail Roll Forming Machine is used to produce guard rails or crash barriers. We have experience of exporting our guardrail roll formers to Russia, Saudi Arabia, Turkey, Indonesia etc.You could see our producing line in new factory, if you visit us.We make different solutions according to customers’ drawing, tolerance and budget, offering professional one-to-one service, adaptable for your every need.
Highway Guardrail Roll Forming Machine can make W beam guardrail, thrie beam guardrail, also can be designed as two waves or three waves profiles in one machine just need to add some stations at the end of the machine.
Techical description:
1. De-coiler
1) Type:Manual
2) Loading 5T. Inner diameter of coil: φ508mm,
3) Maximum diameter of coil: φ2000m
2. Flatting device
The wall plate type seven roller flatter, two rollers clamp deliver, five rollers for leveling.
3. Punching device
1) Using type Yl32-315 4 pillar hydraulic pressure puching machine,
2) Hydraulic pressure power: 11kw.
3) Material of blade mould & plunger chip is alloy steel Cr12
4. Forming machine:
1) Forming racks: 13sets
2) Width of machine: 550mm
3) Material thickness:3mm
4) Shaft diameter:80mm
5) Roller material:45# steel polished and coated with chrome HRC55-60°
6) Shaft material:high grade No.45 steel after treatment
7) Power of main machine: 55kw
8) Driven type:1.5 inch double chain
5. Cutting device
Material for Cut-Off Modular:Cr12 steel
Hardness for Heat Treatment:HRC55 – 60°
Cut-Off Type:Hydraulic, Automatic Cut-Off
Cut-Off Modular:1 set
Motor for Hydraulic Stand: 11kw
6. Control system:
Type: PLC Frequency Control System with touch screen
PLC Brand: Japan Panasonic
Encoder Brand: Omron
Length Error: ±2mm
7. Output table
It is simple and used to load finished product.
Length:6m
| 1 | Suitable Material | Q235 low carbon steel |
| 2 | Thickness of material | 2 - 4mm |
| 3 | Length of the main part | 18500*1200*1500mm(depend on final profiles) |
| 4 | Weight of the machine | About 15 tons |
| 5 | Voltage | 380V/50HZ/3Phase (as customer’s request) |
| 6 | Roller material | GCr15,mirror polished with quenched treatment |
| 7 | Roller stations | 13 - 18stations(as customer's request) |
| 8 | Material of shafts | 40Cr,tempering treatment |
| 9 | Diameter of shafts | 100mm(2 waves),110mm(3waves) |
| 10 | Material of cutter | Cr12Mov,quenched treatment |
| 11 | Main motor power | 37KW(2 waves),45KW(3 waves) |
| 12 | Hydraulic cutting stations | 22KW(2 waves),30KW(3 waves) |
| 13 | Control system | Panasonic PLC with touch screen |
| 14 | Encoder Brand | OMRON |
| 15 | Inverter Brand | YASKAWA(according to customer's request) |
| 16 | Other electrical brand | Schneider |
| 17 | Measure tolerance | 10m±1.5mm |
Drawing of Highway Guardrail Metal Automatic Roll Forming Machine
Special for Sri Lanka Client :two wave guardrail drawing
Production line:Hydraulic decoiler-Guide-Leveling-Roll forming machine-Hydraulic punch-Hydralic cut-Shrink mould-Out table
Operation and Maintenance of High quality two / three / waves high road way guard rail roll forming machine
1 . If you need to adjust the machine, please firstly stop the
machine before carrying out relevant operations.
2 . Chain wheel, bearing and speed reducer of two / three / waves
high road way guard rail roll forming machine should be lubricated
regularly.
3 . The forming roller should be kept clean.
4 . With high performance in operation, two / three / waves high
road way guard rail roll forming machine generates little noise.
Our service
1 . Free technical support and free accessories supply.
2 . Engineer available to service machinery overseas.
3 . One year warranty is provided.
4 . Long life technical guidance for free.
5 . We always offer technical support, quick response, all your inquire will be replied in 24 hours.
