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Custom Steel Silo Roll Forming Machine / Corrugated Sheet Roll Forming Machine

Wuxi YBT Machinery Equipment Co.,Ltd.
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Address: No.106, north changjiang road, new district, wuxi china

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Wuxi YBT Machinery Equipment Co.,Ltd.

Custom Steel Silo Roll Forming Machine / Corrugated Sheet Roll Forming Machine

Country/Region china
City & Province wuxi jiangsu
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Product Details

Galvanized Steel Silo Roll Forming Machine Corrugated Corn Steel Silo Machine

Silo Features
1. The silo constructed with the steel silo making machine has optimal overall performance and long lifespan. The seaming thickness is 5 times the thickness of the base material. Apart from the strengthened load carrying capacity, the silo has the advantage of good stability and long lifespan over other product.

2. Optimal sealing performance and wide applications. Our cold roll forming line provides seaming with good airtightness. It helps prevent the granular and powdery grain stored being influenced by the humidity outside the silo. In addition, the silo constructed can satisfy the technological requirement for disinsection or fumigation. Application for storing liquid is also available.

3. Short construction period and low construction cost. It only takes about 5 days to construct the 1000 ton silo with our cold roll forming line. The silo weight is just one-sixth that of the cement silo. Therefore, the silo construction cost is reduced, accordingly.

4. Small land occupation, good adaptability and easy maintenance. The height and diameter of the spiral steel silo is selectable within a large range. The space between the silos can be less than 50m.

Main Features

1) Material of the profile: 195-235Mpa GI or carbon steel
2) Thickness range: 3-4mm
3) Main motor power:60kw, AC motor, motor inside of main machine (Brand: Guomao of China) (according the final design)
4) Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
5) Roll station: about 20 stations (according the final design)
6) Roller material:Gcr15 bearing material chrome plated surface with hardness 58-62 degree ,CNC,
7) Shaft diameter: ¢150mm material: SAE1045 with quenching and tempering
8) Machine roll forming speed:18m/min
9) Transmission: by gear box 200*500(outside is cast iron, surface needed polish and paint. Inside is 60# forge and press metal)
10) Roll former has leveling bolts in the base for adjust the leveling
11) Machine base frame adopt H beam welding steel
12) In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.
13) Machine adopt new station to make machine more strong
14) To avoid accidents,all of drive part adopt protect cover
15) Color of machine: Blue and yellow (or base on customer request)

Detailed Images

10T hydraulic decoiler:

Steel coil width: from 1250 mm to 1500 mm;

Internal diameter of coil: variable, from 470 mm to 620 mm

Maximal out diameter:1600mm
Maximum coil weight: 10000 Kg;

Oil cylinder dia:120mm
Working speed: 0-15m/min adjustable
Main motor power: 7.5KW AC motor
Hydraulic power: 5.5kw
Speed controlled by frequency converter brand: Yaskawa
De-coiler should be with Loop control and hold down, and with baffle for forbid coil fall down
The decoiler has 4 segments

Forming section 

Material of the profile: 195-235Mpa GI or carbon steel
Thickness range: 3.0-4.0mm
Maximum production speed: not less than 18 meters per minute (for non-perforated profiles, excluding cutting)
Main motor power:60kw, AC motor, motor inside of main machine (Brand: Guomao of China)
Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
Roll station:20 stations
Roller material:Gcr15 bearing material chrome plated surface with hardness 58-62 degree ,CNC,
Shaft diameter: ¢150mm material: SAE1045 with quenching and tempering
Transmission: by gear box 200*500(outside is cast iron, surface needed polish and paint. Inside is 60# forge and press metal)
 

Spiral Galvanized Steel Steel Silo Roll Forming Machine Corrugated Corn Steel Silo Machine

Punching:

The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating both punches and dolies should be easily replaceable without requiring disassembly of complete units.
The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.
Hydraulic power: 5.5kw
Working pressure: 12-16Mpa

Spiral Galvanized Steel Steel Silo Roll Forming Machine Corrugated Corn Steel Silo Machine

Cutting :

Machine adopt hydraulic cutting

Cutting after forming: Cut the sheet after roll forming to required length
Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
Material of blade: CR12with heat treatment
Length measuring: Automatic length measuring
Tolerance of length: 4700mm+/- 2mm

Spiral Galvanized Steel Steel Silo Roll Forming Machine Corrugated Corn Steel Silo Machine

Auto stacker and transmission table:

Take the sheet by air compressor, 5.5KW( provide by customer)
Air cylinder swing arm size: 40mmx80mm
Transmission power:4kw AC motor
Stacker length in 12m, transmission table length in 25m
Drive of transmission by 1.0inch double line chain
Transmission roller: ASTM1045 with chrome, diameter of roller is in 80mm
Carrying capacity: maximal 5000Kgs
Length of capacity: 500-12000mm
The maximal stacker height: 300mm
 

Hydraulic station:

Hydraulic power: 11kW
Working pressure: 20-25Mpa adjustable
Solenoid valve: 3 group
Hydraulic oil: 46# hydraulic oil
Color: Blue (or base on customer request)

Control carbinet:

1) Programmable setting of profile length and quantity
2) Automatic stopping of the equipment after completion of the cutting programme.
3) Operating system language: English and Chinese
4) Computer used to control length & quantity. Machine will automatically cut tolength and stop when required quantity is achieved
5) PLC brand: Panasonic
6) Frequency converter brand: Yaskawa, quantity: 1
7) Touch screen: Taiwan Weinview

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