Wuxi YBT Machinery Equipment Co.,Ltd. |
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Gcr15 Roller Material Silo Roll Forming Equipment by Gear with 10 T Decoiler
Steel grain storage silo, in another name is corn storage silos or steel grain storage silos, which is used for farm purpose, rice mill, flour mill, soybean-oil mill, animal feed mill plant, brewery plant and so on, the corn maize steel grain storage silo can be used to store grain (such as corn, maize, bulk wheat, corn, rice, paddy, sorghum, soya etc.), animal feed, cereal seeds, plastic pellet, wooden pellet etc.
What does TSE can do for the customers about the corn maize steel grain storage silos?
1. Designing of corn maize steel grain storage silo;
2. Producing of corn maize steel grain storage silo;
3. Loading containers & shipping of corn maize steel grain storage silo;
4. Overseas installation or supervision of corn maize steel grain storage silo.
5. Commissioning of corn maize steel grain storage silo.
6. After -sales services of corn maize steel grain storage silo;
1-1. Designing of corn maize steel grain storage silos; 3D drawing is available in TSE, TSE will provide the 3D drawing for your grain silo plan before signing the contract for free;
2-1. Producing of corn maize steel grain storage silo; TSE do the producing with Chinese national standard, Australian standard, and even American standard is aviliable for the corn maize steel grain storage silo.
1) Material of the profile: 195-235Mpa GI or carbon steel
2) Thickness range: 3-4mm
3) Main motor power:60kw, AC motor, motor inside of main machine
(Brand: Guomao of China) (according the final design)
4) Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
5) Roll station: about 20 stations (according the final design)
6) Roller material:Gcr15 bearing material chrome plated surface
with hardness 58-62 degree ,CNC,
7) Shaft diameter: ¢150mm material: SAE1045 with quenching and
tempering
8) Machine roll forming speed:18m/min
9) Transmission: by gear box 200*500(outside is cast iron, surface
needed polish and paint. Inside is 60# forge and press metal)
10) Roll former has leveling bolts in the base for adjust the
leveling
11) Machine base frame adopt H beam welding steel
12) In the main roll forming machine have 2 buttons for urgency
stop if happen any malfunction.
13) Machine adopt new station to make machine more strong
14) To avoid accidents,all of drive part adopt protect cover
15) Color of machine: Blue and yellow (or base on customer request)
No. | Items | Unit | Parameters | Remarks | |
1 | Material | Type | Low carbon steel,Galvanized steel,etc | ||
Tensile strength | Map | ≥450 | |||
Thickness | mm | 1.2~4.2 | |||
2 | Specification | mm | See pic. | ||
3 | Production speed | m/min | 4 | ||
4 | Roller material | GCr15 Quenching treatment | |||
5 | Drive type | Gearbox | |||
6 | Motor power | kw | About 152 | ||
7 | Electric control system | PLC frequenvy motor | |||
8 | Dimension(Length*Width*Height) | m | 25X5X3.9 |
Steel coil width: from 1250 mm to 1500 mm;
Internal diameter of coil: variable, from 470 mm to 620 mm
Maximal out diameter:1600mmOil cylinder dia:120mm
Working speed: 0-15m/min adjustable
Main motor power: 7.5KW AC motor
Hydraulic power: 5.5kw
Speed controlled by frequency converter brand: Yaskawa
De-coiler should be with Loop control and hold down, and with
baffle for forbid coil fall down
The decoiler has 4 segments
Material of the profile: 195-235Mpa GI or carbon steel
Thickness range: 3.0-4.0mm
Maximum production speed: not less than 18 meters per minute (for
non-perforated profiles, excluding cutting)
Main motor power:60kw, AC motor, motor inside of main machine
(Brand: Guomao of China)
Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
Roll station:20 stations
Roller material:Gcr15 bearing material chrome plated surface with
hardness 58-62 degree ,CNC,
Shaft diameter: ¢150mm material: SAE1045 with quenching and
tempering
Transmission: by gear box 200*500(outside is cast iron, surface
needed polish and paint. Inside is 60# forge and press metal)
The punches and dollies will be CR-12, hardness HRC 58-62 and
chrome coating both punches and dolies should be easily replaceable
without requiring disassembly of complete units.
The whole punching operation should be automated and controlled by
a program installed in the PC which is located in the operator's
console.
Hydraulic power: 5.5kw
Working pressure: 12-16Mpa
Machine adopt hydraulic cutting
Cutting after forming: Cut the sheet after roll forming to required
length
Cutting motion: The main machine automatically stops and the
cutting will take place. After the cutting, the main machine will
automatically start.
Material of blade: CR12with heat treatment
Length measuring: Automatic length measuring
Tolerance of length: 4700mm+/- 2mm
Hydraulic power: 11kW
Working pressure: 20-25Mpa adjustable
Solenoid valve: 3 group
Hydraulic oil: 46# hydraulic oil
Color: Blue (or base on customer request)