Industrial Customized Wire Drawing Machine , 18.5KW Copper Wire Drawing Equipment

HXE-28DWT Fine Copper wire drawing machine with annealer

I. Quick details

     HXE-28DWT Fine copper wire drawing machine with annealer is used to draw and annealing single bare copper wire from 1.1-1.6mm to 0.1-0.32mm.

II. Components

III. Main Technical parameters

1. Usage: Copper wire drawing and annealing

2. Inlet diameter: 1.1-1.6mm

3. Outlet diameter: 0.1-0.32mm

4. Max. mechanical speed: 1500m/min.

5. Dies: 28 dies

6. Slip ratio: 13%, Finished capstan slip ratio: 8%

7. Main motor: AC 3 Phase 18.5KW, Inverter control

8. Take up motor: AC 3 Phase 3.7KW, Inverter control

9. Take up capacity: 50kg for diameter 300mm iron spool (Customize)

10. Spool size: Diameter 300mm/Max (Customize)

11. Capstans: Ceramic plasma, Drawing capstan 316mm, Final capstan 268mm

12. Capstan lubrication: Water pipe spray

13. Traversing: 110W synchronous motor,transmission by timing belts.

14. Brake: 20KG-M Electromagnetic brake

15. Air pressure: 4-6kg/cm2

16. Annealing pulley: Diameter 120mm

17. Annealing volt: 50V

18. Annealing current: 300A

19. Annealing motor power: 15KVA

20. Power source: (customize)

21. Tension control: Annealer & Spooler Tension control by Swing arms, Air pressure auto adjust.

22. Tension control: Weight balance

23. Machine dimension(L*W*H): 3500mm*1600mm*2500mm, Machine weight:3200kg

IV. Advantage and after-sale service

A: Advantage

(1). HENGXIE has some world famous parts suppliers, has special lubrication system for the gears and bearing.

(2). Body and other key components and parts are produced by our own factory , quality is reliable.

(3). DC. three-section annealing

(4). Our company’s developing process in more than 10 years.

B: After-sale service

Our company for all machine product, since the shipment date, our company free after sale maintenance service guarantee period is:

(1) 1 year for mechanical part.

(2) 6 month for electrical part.

Under these situation mentioned, the Seller will not take responsibility, but if the Buyer agree, will charge fees accordingly to repair the machine.

A. Due to wrong operation while shipping.

B. Due to Buyer`s wrong preparation that may cause damage to the machine.

C. Due to Buyer`s wrong operation that may cause damage to the machine.

D. Not in the consuming part list.

E. After agreement are made for the shipping, for any damage, Buyer should inform Seller in letter form to repair in seven days, If beyond the dare, Seller shall take no responsibility.

F. For any other failures due to acts of God (such as lightning, typhoon, earthquake, riots, war, fire or flood) and other factors that will cause damage, Seller shall take no responsibility.

G. Seller guarantee provide long term support regarding the parts and teach. After warranty, will charge accordingly.

V. Operation & Maintenance

5-1.Preparation before running

Check all the lubrication parts of the transmission parts.

Check Wire-break Auto stop device, Safety doors.

Check coolant water, Lubrication oil, Steam, Compressed air.

After checking, jogging machine as lower than 5m/s (Fix speed capstan lower than 470r/min), check all parts again.

5-2.Operation

Connect power.

Prepare the drawing dies.

Prepare the wire pointing and threading.

According to the die list, place the wires on the capstan, wire goes through each layer 2-3 times.

Put wire through the fix speed capstan then through the annealer machine

Annealer machine wire path, please check the Wire path drawing on the machine.

Then put wire through the Wire passing wheels, Tension device, Spooler machine.

After the wire path, close Safety door, adjust Drawing lubrication oil, Coolant water, Steam, Compressed air.

5-3.Diameter, Voltage, Current, Speed linkage

Our machine is made according to use`s elongation requirement, nothing to do with copper wire.

Annealing voltage & Speed

5-4.Maintenance

Lubricate all the parts, make sure all the wheels and capstans run flexible.

After working 1000hours, clean all the bearing and change new lubrication oil.

Annealing contact rings are consuming parts, after using for certain time, when annealing, will have sparks, which means you need change new rings.

There are carbon brushes on the back side of the annealer machine, need change accordingly.