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[China]
Trade Verify
Address: No.95 Tongbai Road ,Zhengzhou city ,Henan Province ,China
Contact name:Vera Zuo
Henan Super Machinery Equipment Co.,Ltd |
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Introduction of Induction Melting Furnace
Induction Melting Furnace offers rugged construction combining a heavy gauge carbon steel outer shell and a high insulating lining package. The lining package is a multi-component insulating system that includes microporous insulation. This material has extremely low thermal conductivity and has the effect of minimizing heat transfer through the furnace walls.
Advantages of Induction Melting Furnace:
1. This kind of furnace has the advantages of high melting efficiency, good power saving effect, compact structure and strong overload capacity.
2. The surrounding of the furnace is low temperature, smoke less, the working environment is good .
3. Simple operation and reliable operation.
4. Fast temperature heating-up, furnace temperature easy to control, high production efficiency.
Instruction overview for melting furnace
This equipment is composed of furnace body, tilting controller, water cooled cable, capacitor, medium frequency, water cooling plant.
1. Furnace Body
Furnace structure has four type, aluminum reduction tilting furnace, aluminum hydraulic furnace, magnetic shielding steel furnace and hydraulic steel furnace reduction tilting furnaces equip with reduction machine, hydraulic tilting furnaces equip with hydraulic pump and work station. The whole sets generally have two furnaces using for melting and maintenance. Induction coil installs in the central of the furnace, it has spiral body with rectangular empty brass circle around, the pipe center should be cooled with water. Copper bar outside induction coil will connect with water-cooling cable. The lining closes to induction coil, which made by burden, the method you can find in related parts below.
2. Tilting Controller
The controller is a control box for tilting furnace. The switch on the controller can choose furnaces and the button can move around through the rubber soft line, and also control the furnace for tilting and resetting (this part should be installed by users themselves).
3. Water-cooled cable
Water cooled cable is made of soft copper wire, hose,cable end, through them to connect with
capacitor and furnace.
4. Capacitors
Capacitors compose of electric heat, holder, the converge-wires. it supply power.
5. Medium Frequency power cabinet
Medium frequency power cabinet will transmute three-phase ac power frequency into medium ac power.
6. Water-cooling plant(Prepared by user)
Water cooling plant include water inlet and outlet water tank, it supply for an induction coil. water-cooled electric cable and cooling water in capacitor, can be divided into five ways, usually using only three way(once melting furnace does not work the water in the induction coils and cooling cable can be close down through the valve).
Technical parameter of electric induction furnace:
| Model | Loading capacity (kg) | IF power (kw) | supply voltage (V) | IF-FRE (Hz) | Melting Rate (kg/h) | Power consumption (KWh/kg) |
| GW-0.05 | 50 | 45 | 380/400 | 1000 | 45 | 0.56 |
| GW-0.1 | 100 | 85 | 380/400 | 1000 | 85 | 0.56 |
| GW-0.15 | 150 | 135 | 380/400 | 1000 | 125 | 0.55 |
| GW-0.25 | 250 | 250 | 380/400 | 1000 | 200 | 0.55 |
| GW-0.35 | 350 | 300 | 380/400 | 1000 | 300 | 0.67 |
| GW-0.5 | 500 | 400 | 380/400 | 1000 | 350 | 0.67 |
| GW-0.75 | 750 | 500 | 380/400 | 1000 | 500 | 0.67 |
| GW-1 | 1000 | 800 | 380/400 | 1000 | 800 | 0.67 |
| GW-1.5 | 1500 | 1000 | 660 | 500 | 1200 | 0.61 |
| GW-2 | 2000 | 1250 | 660 | 500 | 1600 | 0.61 |
| GW-3 | 3000 | 1600 | 660 | 500 | 2400 | 0.61 |
| GW-4 | 4000 | 2300 | 660 | 500 | 3200 | 0.6 |
| GW-5 | 5000 | 3000 | 950 | 300 | 4500 | 0.6 |
Why Choose us?
1. Low power consumption
Large current system made of pure copper as conductive medium, the
whole circuit with less resistance. Electrode arm shaped as
copper-clad box type, resistance and heat can be reduced
efficiently. Reasonable arrange of all conductive systems to
minimize the resistance of every circuit.
2. Safety & Stability
Fll set of hydraulic driving system equipped with accumulator to
ensure stability of facilities in the operation process. Whist,
equipments can go on the motion when there any emergency accidents
happen.
3. High Power Factor
Our power factory could reach over 98%, which could greatly reduce
the capacitor box quantities. However we still equip enough
capacitor box quantities, which mean your furnace is much much more
efficient.
