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Alloy Steel Axle Shaft Forging ASME Standard Heavy Duty Gear Shaft

JIANGSU HUI XUAN NEW ENERGY EQUIPMENT CO.,LTD

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Address: A 509,HuaJian Mansion,Zhangjiagang City,JiangSu Province,China

Contact name:Arnold

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Alloy Steel Axle Shaft Forging ASME Standard Heavy Duty Gear Shaft

Country/Region china
City & Province jiangsu
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Product Details

 

Alloy Steel Axle Shaft Forging ASME Standard Heavy Duty Gear Shaft

 

 

Products:

Alloy steel gear shaft,heavy duty gear shaft,axis,Q+T steel gear shaft,precision gear shaft

 

Products reference:

 Material4340,20CrMnMo,34CrNiMo7-6,18CrNiMo7-6

 

Forging

Equipment

4000T Open die hydropress
Applications

 

Gear box transmission components,close fit,transfer force between gear shaft

 

 

Melting process

EF+LF+VD

 

Production process

 

Forging+heat treatment+rough machining+(Q+T)+hobbing+gear grinding+finish machining

 

Forging ratio

 

≥3.5

 

Applicable standard

ASTM,ASME,DIN,JIS,ISO,BS,API,EN

 

Executive

standard

JB/GB/EN/DIN/JIS/ASME/ASTM/ISO

 

Certification authority

ISO9001:2008,TÜV(BV),(LR),ABS,RINA,(GL),(KR),(DNV)(NK),PED.

 

Delivery terms

 

Rough machining(N+T);Finish machining(Q+T),nitriding quenching

 

Test equipmnets

 

Spectrograph,UT device,tensile and compact test machine,metalloscope,outside micrometer,bore dial indicator,trilinear coordinates measuring instructment

Hardness test machine.

 

Service

 

Our service included the forging, process, heat treatment, finish machining, package, local logistics, customers clearance and maritime transport. We took the customer’s requirements as the principal thing, and pay attention on the products quality.

 

 

Custom properties

 

Material elements

CSiMnPSCrNiMo 
20CrMnMo0.17-0.230.17-0.370.90-1.200.0350.0351.10-1.400.300.20-0.300.17-0.23
34CrNiMo60.30-0.38≤0.0400.50-0.80≤0.035≤0.0351.30-1.701.30-1.700.15-0.30 
18CrNiMo7-60.15-0.210.17-0.350.50-0.90≤0.025≤0.0251.50-1.801.40-1.700.25-0.35 
43400.38-0.430.15-0.350.60-0.80≤0.035≤0.0400.70-0.901.65-2.000.20-0.30-

 

 

Mechanical properties

 

Dia.(mm)

 

TS/Rm(Mpa)

 

YS/Rp0.2(Mpa)

 

EL/A5(%)

 

RA/Z(%)

 

Type Of notch

 

Impact energy

 

HBW

20CrMnMoØ15≥1180≥885≥10≥45V≥55≤217HBS
34CrNiMo6Ø15750-900450-600≥13≥55V-40℃≥20≤269HBS
18CrNiMo7-6Ø15≥980≥785≥9≥40V≥47≤269HBS
4340Ø15≥980≥835≥12≥55V≥78≤179HBS
 

 

 

 

 

 

 

 

 

Process procedure:

Forging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperture test) → Heat treatment after forging(Furnace temperture test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment

 

Commerce clause

 Max weight30T
 MOQ1PC
Delivery time30-50 days
PackagePoly wood case, wood pallet, steel frame support
Delivery termsFOB;CIF;CFR;DDU;
 Payment termsT/T,LC
Transportationocean,air

 

Keywords

Gear Shaft is the mechanical parts that can support rotation compoments,and rotate together to transfer movements,torque or bending moment,Alloy steel after heat treatment,nitriding quenching treatment to reach the gear strength,precision gear shaft after gear grinding to reach the accuracy requirements,trilinear coordinate measuring machine to check accuracy.

 

Advantage

  1. High-precision dimensional tolerance;
  2. Excellent mechanical properties;
  3. Produce different dimension based on customer’s requirements;
  4. Advanced manufacture equipments and inspection devices;
  5. Excellent technical personality;
  6. Control the production procedure strictly;
  7. Pay attention on the package protection;
  8. Quality full service.

 

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