CNC PLC Quenching Industrial Induction Heating Equipment For Steel Bar Quenching

CNC, PLC Quenching Tool System for Industrial Induction Heating Machine Steel Bar Quenching

Induction heating is a fast, efficient, precise and repeatable non-contact method for heating metals or other electrically-conductive materials. The material may be a metal such as brass, aluminum, copper or steel or it can be a semiconductor such as silicon carbide, carbon or graphite. 

Machine tool adopting immersion and spray cooling means is sued in combination with high and intermediate frequency induction equipments, which is applicable to the heating and tempering for such work pieces as shafts, gears, discs and rods. This machine belongs to the semi-automatic induction heater adopting hydraulic drive and electrical control, which has manual, inching and automatic functions as required by precise positioning and easy operation.

Technical Parameters

• The maximum diameter of quenching material: 300mm
• The maximum weight of the work piece: 50kg
• Work piece operating speed:1-30mm/s
• Work piece descent speed: 120mm/s
• Speed of main shaft:1-200r/min
• Motor power of main drive: 1.5kw
• Cooling method: immersion, hydrojet
• Machine Weight: 900kg
• Dimension: 1100*900*2000
• Transmission mode: mechanical rotation

Power Requirements:

The power required to heat your work piece depends on:

• The mass of your work piece
• The material properties of your work piece
• The temperature increase you require
• The heating time required to meet your process needs
• The effectiveness of the field owing to the coil design
• Any heat losses during the heating process

After we determine the power needed to heat your work piece we can select the correct induction heating equipment taking the coil coupling efficiency into consideration.

The parameters of the DSP Touch Screen 60KW 340V-430V Industrial Induction Heating Machine For Shrink Fitting

Quick Detail:

The Advantages of CNC, PLC Quenching Tool System for Industrial Induction Heating Machine Steel Bar Quenching

1. Fast heating: the minimum rate of heating is less than 1 second (rate of heating is available for adjustment and control).

2. Wide coverage of heating: it can be used to heat various metal parts (replace removable induction coil as per different operating switches).

3. Easy installation: it can be used once it is connected with power source, induction coil as well as water supply pipe and rising pipe; it is small in size and light in weight.

4. Easy operation: you can learn to operate it within several minutes.

5. Fast start-up: it can be started to perform heating operation on condition that water and power supply is available.

6. Low power consumption: As compared with conventional vacuum tube high frequency equipments, it can save the power by approximately 70%. The smaller the size of the work piece is, the lower power consumption would be.

7. High effectiveness: it has such features as uniform heating (it is applicable to adjust the spacing of the induction coil to ensure the appropriate temperature as required by each part of work piece), fast warming and limited oxic horizon, and can guard against any waste after annealing.

8. Comprehensive protection: it has such functions as overpressure, over-current, overheat and water shortage alarm indications as well as automatic control and protection.

9. Controllable temperature: it is applicable to control the temperature for heating work pieces as per the preset heating time, and thereby control the heating temperature at a certain technical point.

10. Comprehensive full load design: it can work continuously for 24 hours.

11. Small size and light weight: it has a weight of only several dozens of kilograms, of which, the limited floor space can effectively save the workshop space.

12. Elimination of high voltage: it requires no step-up transformer which may produce approximately ten thousand voltage, and thus can ensure the maximum safety.

Applications of the CNC, PLC Quenching Tool System for Industrial Induction Heating Machine Steel Bar Quenching

 Heat Treatment (surface quench)

• Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
• Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.Various electric tools, such as gear and axes.
• Quench for machine tools, such as lathe deck and guide rail.
• Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
• Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

Operating Principle

• Frequency conversion electromagnetic induction heating or induction heating for short is a method for heating metal materials by converting power frequency power supply into that of specific range based on the principle of electromagnetic induction. It is mainly applicable to the metal hot working, heat treatment, welding and melting. This type of heating technique is also applicable to packing industry (such as sealing of aluminum foil used in medicine and food industry), semiconductor material (such as extruded monocrystalline silicon and heated affixing metal parts for auto glass).
• Basic components of induction heating system include induction coil, AC power source and work pieces. Induction coil can be fabricated into different shapes as per different heated objects. The coil is connected with the power source providing alternating current for coil. The alternating current possessed by the coil can create a alternating magnetic field passing through the work pieces to produce eddy flow as required by heating.

Our services

Pre-sale service.
1.Inquiry and consulting service
2.recommend the most suitable for our customers according to their requirements
3.Sample testing support
4.working videos available
5.View our factory

In-sale service.
1. Strictly manufacture the machine, according to relevant technical standards.
2. Take run test, according to relevant equipment test run regulations.
3. Strictly check up the machine, before delivery
4. Delivery on time.

After-sale service.
1. Warranty time: 1year Warranty.

2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.

GY had developed 27 years of research and is committed to providing customers with all kinds of medium frequency, high frequency, super audio frequency,ultrahigh frequency induction heating equipment, and automation equipment. We provide solutions for project planning, development, design, manufacturing and comprehensive after-sales service according to your needs. One-stop solutions for customer heat treatmen tneeds.The lates tDSP+FPGA all-digital control system products provide more professional, more accurate solutions and personalized high-quality products for many users on the road of innovation, transformation and transformation breakthroughs.

From 1996, devoted
For more than 20 years, GY has always been adhering to the company philosophy of innovation, adherence to quality and excellent operation. A single R&D office researches a single product. After more than 20 years of hard work, it has developed steadily. The current equipment users cover many industries such as manufacturing, electric power and nuclear power,government science reform, university scientific research, and special military industry. In view of the different voltage levels in some countries, the company has developed special input voltage induction heating equipment for different frequency parameters. For example, the input voltage suitable for use i n the United States, Japan and other countries is single-phase 110V, three-phase 110V, three-phase 220V, and three-phase 480V. Heating equipment and heating equipment with input voltage of three-phase 415V and three-phase 440V suitable for use in Southeast Asian countries such as Malaysia, Australia and Thailand Inheritance builds trust.

Inherit and build trust
Made in China is facing global competition and challenges. To find a suitable position in the international and domestic markets and open up a larger market, we must use more advanced technology and good after-sales service to improve ourselves. We will always be committed to the application and promotion of GY series products in the market with the spirit of pursuing professionalism, excellence and perseverance, and seek cooperation with suppliers, agents and users with professional technical support and good business collaboration, common development and progress.