250KW MF Industrial Induction Heating Machine DSP Control With Touch Screen

DSP 250KW MF Industrial Induction Heating Machine Full Digit Control Melting Furnace

WHAT IS INDUCTION MELTING:

Induction melting is a process in which an induction melting furnace is used to heat a metal to its melting point. Metal to be melted is usually placed in a crucible and heated with induction to its melting point. Metals like gold, silver, copper or special alloys, both ferrous and non-ferrous, can be melted in induction furnace. Induction melting is cleaner and more flexible than conventional foundry methods.

GY offers full range of induction melters, from benchtop models to industrial melters.

The process of steel smelting to finishing are all completed in a high-temperature heating environment. The induction melting of iron, the composition of ingredients, and roll forming are all accompanied by heating. The process of recycling, smelting and purifying waste steel is also accompanied by heating. Thus, induction heating actually plays an irreplaceable role in the process of ferrous metal smelting. The traces of industrial induction melting machines can be seen from large blast furnaces to small smelting furnaces. As a professional induction heating machine manufacturer, GY focuses on the small smelting furnace, with the capacity ranging from 15KG to 500KG so as to meet the needs of small and medium-sized customers for steel smelting. Adopting IGBT inverters, our industrial induction melting machine is well featured with the characteristics of low failure rate, long use life, advanced module design and easy maintenance. They also use 30% less electricity than the traditional furnaces. In a word, GY's power supply and the dedicated RH melting furnace body can effectively form a complete set of smelting special system to help their users to quickly and easily complete the smelting work.

The Parameters of the DSP 250KW MF Industrial Induction Heating Machine Full Digit Control Melting Furnace

Benefits of Induction Steel Melting

As smelters seek newer and more cost-effective steel making methods, the design and operation of induction melting furnaces continue to improve.The following are five advantages of induction melting over traditional open hearth furnaces.

1. Improve efficiency :

The melting point of steel is approximately 1300°C (2500°F). The efficiency of induction melting is closely related to its power requirements. The high-voltage primary coil in the induction furnace generates a frequency of approximately 50 Hz to 10,000 Hz per second. This allows rapid heating of the melting, thereby providing higher thermal efficiency. The increased efficiency in the melting process leads to higher production and less combustion losses. Adding materials can reduce the melting time of the metal, thereby increasing the output of steel.

2. Reduce operating costs :

The financial impact of running induction melting and forging is closely related to energy efficiency. Most industries that produce smelting furnaces are constantly innovating and improving new steel making technologies. The stove adopts the latest technology to reduce power consumption, thereby saving production costs. In addition, the automation of the process reduces waste products such as metal losses that are common in electric furnaces.

3. Improve metallurgical functions:

The principle behind induction melting revolves around using a high-voltage primary coil to generate electromagnetic current to heat the metal. Since the electric charge causes the molten steel in the center to rise, the inductor and molten steel usually repel each other. This phenomenon is commonly referred to as electromagnetic stirring. The electromagnetic stirring of molten steel leads to the uniformity of the chemical composition of the metal product.

4. Reduce oxidation loss:

The core induction furnace reduces the oxidation burning loss of the elements in the steel. The low frequency associated with induction heating coils reduces the burning speed of metallic elements, thereby minimizing the oxidation of molten steel. In addition, no electrodes are used in the smelting process, thereby reducing the generation of slag. Therefore, the waste generated by the furnace is reduced, and there is no need to worry about adding carbon to the electrode.

5. Cleaner operation :

Compared with electric furnaces, induction fusion casting has less negative impact on the environment. This process records the reduction in gas, smoke, and dust emissions associated with other types of castings and forgings. Induction metal furnaces are cleaner and can better control emissions and their release to the environment. You can focus more on the casting process and reduce the waste generated. In addition, compared with the open hearth furnace, the forging furnace is less noisy.

Founded and headquartered in Dongguan China, GY induction heating Technologies has provided industrial induction heating equipment and customer-focused solutions worldwide for over 27 years. GY is a global provider with manufacturing facilities in the USA (New York and California), Europe (Bulgaria) and sales and support centers in India, and South America, with additional support from our global distributors and partners.

How your business can benefit from our services

Implementing a GY induction solution will help reduce manufacturing costs, increase energy efficiency, improve safety and meet lean manufacturing objectives. Our technical support and maintenance services include preventative maintenance, equipment start-up and training, on-site or in-house repairs, and extended warranties. Above all, the team at GY will help find solutions for the most complex heating applications and manufacturing system requirements.

About our systems

GY offers the most innovative, digitally controlled induction technology in the industry. Our patented SmartPowerTM modular systems feature the widest load matching capabilities in the market. This unique technology significantly reduces production downtime and allows more power to be added to the existing system when required. Our equipment incorporates many advanced diagnostic features and modular design advantages which optimize serviceability and maintainability. Our systems can be easily integrated into a manual assembly process or in a fully automated production line. Our engineers can help you develop custom induction heating equipment, OEM modules, or complete turnkey systems.

Certifications

Our equipment is supported by a global network of ISO 9001 certified factories, sales and support offices, and application labs. Our equipment is CE marked and meets the current SGS, ROHS, and Reach directives. Additional certifications, such as UL and CSA, are available upon request.

Research & Development

GY has three R&D labs to assist with the most complex induction heating applications and manufacturing system requirements. We offer thermal and electromagnetic modeling services. GY has developed innovative solutions for our customers’ most demanding applications