Tempering Shaft Induction Quenching Machine Induction Hardening of
Gears
Induction Hardening Machine
- Induction hardening is a rapid process for surface hardening pins,
shafts, gears, slips, and specialty items that require localized
hardening without distortion of the part. Induction hardening is
used on medium or high carbon mild and alloy steels.
- Hardening of steels and cast iron represents the most popular
application of induction heat treatment. Induction hardening is a
complex combination of electromagnetic, heat transfer, and
metallurgical phenomena. On the other hand, induction hardening is
an energy-efficient, in-line, heat-treatment process widely used in
the automotive industry to surface-harden these kinds of parts at
the lowest possible cost. The substitution of induction
heating/hardening for furnace heating/hardening can lead to savings
of up to 95% of energy used in heat-treating operations, in
addition to the energy savings enabled by optimization and
lightweighting of automotive powertrain components.
Vertical Induction Hardening Machine
- Scanning System which consists continuous parts moving with
controllable power supply, heating time, moving speed, quenching
and cooling
- CNC control regards as “all in one” solution for rotating,
movement, heating ,quenching
- Process for scan hardening, single shot, with rotation or without
rotation
- Working well in different dimensions and characterizes of
workpiece, pipe, shaft and gear.
- Process hardening parts in length up to 2m and diameter up to 800mm
Horizontal Induction Hardening Equipment
- Customized design for heating entire parts or specific section.
Slab hardening, axis and similar parts can be hardened
automatically.
Quick Detail:
| Name | Spray cooling Quenching Machine Induction Hardening Machine For
Tempering Gear | Application | Quenching |
| Net weight | 900kg | Cooling method | immersion, hydrojet |
| Dimension | 1100*900*2000 | Certificate | CE,SGS |
Technical Parameters
- The maximum diameter of quenching material: 300mm
- The maximum weight of the work piece: 50kg
- Work piece operating speed:1-30mm/s
- Work piece descent speed: 120mm/s
- Speed of main shaft:1-200r/min
- Motor power of main drive: 1.5kw
- Cooling method: immersion, hydrojet
- Machine Weight: 900kg
- Dimension: 1100*900*2000
- Transmission mode: mechanical rotation
Advantages of induction hardening:
- Ability to localize hardening to specific areas.
- Less distortion than alternatives such as carburizing.
- Heavy case depths achievable, 1-10mm common.
- Cheap/economical especially with parts of mass >10Kg.
- Fast process - quick turnaround.
Our services
Pre-sale service.
- Inquiry and consulting service
- recommend the most suitable for our customers according to their
requirements
- Sample testing support
- working videos available
- View our factory
In-sale service.
- Strictly manufacture the machine, according to relevant technical
standards.
- Take run test, according to relevant equipment test run
regulations.
- Strictly check up the machine, before delivery
- Delivery on time.
After-sale service.
- Warranty time: 1year Warranty.
- Within warranty all parts are free for customer, any fault caused
by non-artificial reason, any quality problems such as design,
manufacture, or procedure occurs, We shall provide replacement
parts after detecting the faults.
- If any big quality problems occurs out of the guarantee period, we
will send maintenance
- technician to provide visiting service after checking with the
customer and charge for a favorable price.
- We will provide a lifetime cost price to the buyer with the
materials and spare parts used in system operation, equipment
maintenance.
- The above mentioned are only basic aftersale service
requirements,we will make more promises related to quality
assurance and operation guarantee.
