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PLC Control Horizontal Induction Hardening Machine Double Shaft

Guangyuan Technology (HK) Electronics Co., Ltd.

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Address: Bajiaowo Industrial Park, Wanjiang District, Dongguan, Guangdong, China

Contact name:Daisy

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PLC Control Horizontal Induction Hardening Machine Double Shaft

Country/Region china
City & Province dongguan guangdong
Categories Air Conditioners
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Product Details

Horizontal Double Shaft Induction Quenching Equipemt With High Cost Performance

 

 

QUENCHING EQUIPMENT FEATURES:

 

1) Induction hardening equipment with horizontal workstation for partial axle treatment with simultaneous double heating.
2) Ruggedly constructed in monoblock structure and standardization treatment to avoid b ending or twisting after machining.
3) Automation with PLC ( Programmable Logic Controller ) , Servo Motors, Ball Spindles, Linear Guides and Skids.
4) Complete equipment with cooling systems, workstation, induction hardening machine.

Machine tool adopting immersion andspray cooling means is used in combination with high and intermediate frequency induction equipments, whichis applicable to the heating and tempering for such work pieces as shafts, gears,discs and rods. This machine belongs to the semi-automatic induction heater adopting hydraulic drive and electrical control, which has manual, inching and automatic functions as required by precise positioning and easy operation.

 

THE PARAMETERS OF THE INDUCTION QUENCHING MACHINE:

ModelGY-PLC/CNC-500GY-PLC/CNC-1000GY-PLC/CNC-1500GY-PLC/CNC-2000GY-PLC/CNC-3000
Max heating diameter≤φ200mm≤φ200mm≤φ240mm≤φ400mm≤φ600mm
Max heating length500mm1000mm1500mm2000mm3000mm
Max clamp length500mm1000mm1500mm2000mm3000mm
Workpiece revolve speed20-200RPM20-100RPM20-50RPM20-30RPM20-20RPM
Hardening moving speed2-60mm/s2-50mm/s2-50mm/s2-30mm/s2-20mm/s
Max lifting speed5-60mm/s2-50mm/s100mm/s100mm/s100mm/s
Cooling methodDiluent coolingDiluent coolingDiluent coolingDiluent coolingDiluent cooling
Workpiece outside diameter runout±0.5mm±0.5mm±0.6mm±0.8mm±1.5mm
Power supplyAC220VAC220VAC220VAC220VAC220V
Motor power2.5KW3.2KW3.75KW3.75KW4.25KW
Size1300X1200X1900MM1300X1300X2300MM1400X1400X2800MM1600X1600X3200MM1800X1800X4500MM
Net weight530KG620KG810KG1050KG1350KG

APPLICATIONS OF THE DSP INDUCTION QUENCHING MACHINE:

  • Quench for various hardware and tools, such as pliers, wrench, hammer, ax, screwing tools and shear (orchard shear).
  • Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
  • Various electric tools, such as gear and axes.
  • Quench for machine tools, such as lathe deck and guide rail.
  • Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
  • Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

ADVANTAGES OF DSP+FPGA INDUCTION HEATING EQUIPMENT:

 

1. Much shorter heating times, minimizing scaling and oxidation


2. Easy and accurate temperature temperature control. Parts at temperatures outside specifications can be detected and removed


3. No time lost waiting for the furnace to ramp up to the required temperature


4. Automated induction heating machines require minimal manual labor


5. Heat can be directed to one specific point, which is highly important for parts with only one forming area.


6. Greater thermal efficiency – heat is generated in the part itself and does not need to be heated in a large chamber.


7. Better working conditions. The only heat present in the air is that of the parts themselves. The working conditions are much more pleasant than with a fuel furnace.

 

 

horizontal double shaft induction hardening machine

OUR SERVICE:

 

As a professional manufacturer of induction heating equipment, GY can realize the production of special application equipment in different fields such as heating, melting, forging. quenching, annealing, tempering and a wide range of power supplies. The company's service products also include cooling equipment, measuring and control systems, and loading and unloading equipment.


Pre-sales, each project organizes a professional "I+ I"-"sales + technology" team to communicate with the user in depth, fully understand the process requirements, and jointly develop a solution with the user. And tailor-made personalized products;


In the sale, the original "angle conversion thinking mode", after a comprehensive in-depth understanding of the early stage, replaced with the user's location to think about the solution, using the accumulated professional experience to conduct field testing, before and after the process comparison, and keenly aware of the process. Continue to improve the space and propose reasonable upgrade solutions;


After-sales service, using the online+offline after-sales service model, combined with unique: customization, design personalized products that meet customer needs and life-long maintenance system; immersion: deep understanding of the work site process requirements, design the optimal heating plan, and real Restore the application environment, reduce the error of equipment recommendation and configuration; action: make modular guidance materials according to different needs, to ensure that the user can communicate without a engineer in the operation and use of the equipment and post-maintenance, and the technician can not be on site. It's also like being on the scene. In the development of the company, we firmly believe that good after-sales service is the cornerstone of the survival of the company, so the company always regards the concept of "creating value for customers" as the top priority of its business strategy.


GY's global after-sales service team serves the world. Our extensive after-sales service also includes on-site training and technical seminars, spare parts consultation and 24 hours a day, 365 days a year to provide you with a technical consultation hotline. In addition to the newly purchased equipment program, we also provide customers with economical old equipment upgrade and transformation services. The remote video service can provide customers with direct and targeted solutions in time when equipment fails.

 

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