Simple Operation Ultra High Frequency Induction Heating Equipment
For Industry
INDUCTION HEATING EQUIPMENT:
Ultra high frequency hardening machine principle is by using high
frequency alternating current flow is curled up into a coil of the
conductor (usually made in copper tubes) the resulting magnetic
beam, place the heated metal in, the magnetic beam will be well
versed in the metal body, produce eddy current rotation (current),
induced current under the influence of eddy current heating, this
heating mode is the induction heating.
Simply say that: an electric current applied to a metal object
heats it in a non-contact state. Using the principle of
electromagnetic induction to produce instant high temperature where
the heated body needs to be heated, this heating method has high
heating efficiency, so modern production has been greatly improved.
MAJOR FEATURES
- Micro parts can be heated. It can heat iron wire, steel wire, steel
strip, miniature shafts, silver wire, fine gold and silver jewelry,
and more.
- The surface heats up quickly. Its skin effect is more obvious,
which can quickly heat the surface of the workpiece, so it is very
suitable for surface hardening.
- High frequency. The highest frequency can reach more than 800 kHz,
and the heating efficiency is high.
- Flexible. Small size, equipped with casters, easy to move.
- Self-protection function. Monitor current, voltage, water
temperature, etc. When failure occurs, it can automatically alarm
and stop running.
POWER REQUIREMENTS:
The power required to heat your work piece depends on:
- The mass of your work piece
- The material properties of your work piece
- The temperature increase you require
- The heating time required to meet your process needs
- The effectiveness of the field owing to the coil design
- Any heat losses during the heating process
After we determine the power needed to heat your work piece we can
select the correct induction heating equipment taking the coil
coupling efficiency into consideration.
THE PARAMETERS OF THE GYH-30AB:
Model | GYH-30AB (Three phase) |
Work power | 340v-430v |
Maximum input current | 45A |
Output power | 30kw |
Fluctuating frequency | 50-200KHZ |
The flow rate of cooling water | 0.2Mpa, 6L/min |
Water temperature protection point | 40C |
Product size | main :560x260x560mm |
transformer :390x260x370mm |
Net weight | main : 29kg |
transformer : 24kg |
ADVANTAGES OF INDUCTION HEATING:
- Adopting Siemens IGBT power device unique inverter technology, 100%
load duration design, 24 hours operation under maximum power,
high-reliability guarantee.
- The automatic control type can adjust the heating time, heating
power, heat preservation time, heat preservation power, and cooling
time; Greatly improve the quality of heating products and heating
repeatability, simplify the operation of workers.
- Lightweight, small size, simple installation, connected to 380V
three-phase power supply, water inlet, and water outlet can be
completed in a few minutes.
- Small volume, simple operation, a few minutes to learn.
- Especially safe, the output voltage is lower than 36V, avoiding the
danger of high voltage electric shock.
- The ultra high frequency induction heating equipment efficiency is
up to 90%, energy consumption is only 20%-30% of the high frequency
of the old electronic tube, almost no electricity in the standby
state, and can work continuously for 24 hours.
- The inductor can be quickly disassembled and replaced freely, and
ultra-fast heating greatly reduces the oxidation deformation of the
workpiece.
- The ultra high frequency induction heating equipment has over
current, over-voltage, over temperature, water shortage, lack of
such perfect automatic protection functions, and equipped with
fault self-diagnosis alarm system.
- The equipment has the control function of constant current and
constant power, which greatly optimizes the heating process of
metal, realizes efficient and fast heating, and gives full play to
the superior performance of products.
APPLICATIONS OF THE INDUCTION HEATING MACHINE:
- Carbide saw blade size teeth welding.
- Welding annealing of spectacle frame and spare parts.
- Jewelry clock welding
- Electronic industry (extremely fine wire various electronic
components fine parts tin welding silver welding).
- Mechanical and electrical industry (Fine metal joint silver brazing
micro motor shaft quenching tempering).
- Wire Industry (Wire Strip annealing).
- Tool welding, paper cutting knife, shoe blade quenching.
- Toy Industry (Winding sheet metal tempering).
HOW TO MAINTAIN ULTRA HIGH FREQUENCY INDUCTION HEATING EQUIPMENT?
- To prevent electric shock, ensure that the electrical
specifications of the chassis are reliably grounded.
- Disassembly and installation of the inductor must be carried out
after reheating is stopped.
- Strictly implement the principle of connecting water first and then
powering on, water shortage is strictly prohibited in the working
process, and the quality and pressure of cooling water used in the
equipment and inductor must meet the requirements in Table 2. To
avoid blocking the cooling pipes, if a water pump is used for water
supply, install filter cooling water at the water pump inlet. The
temperature should not be higher than 45°C, and the water flow
should be 10T/H (softened water is recommended).
- The ultra high frequency induction heating equipment must be
protected from sunlight, rain, humidity, and dust. When the device
needs to be repaired or maintained, it must be repaired after the
power is off.
- Clean the machine with compressed air or a fan every week. The
circuit board is cleaned with a brush and then blown clean.
- Ordinary users should be used it every 4 months with special
detergent (our company available) to clean the machine once. When
the machine frequently alarms water temperature, or observe the
water flow at the outlet significantly reduced should be cleaned
immediately.
- The inductor should be kept clean to prevent a short circuit
between turns.
- This ultrahigh frequency induction heating equipment cannot use a
single turn sensor. Otherwise, the device may be damaged due to too
small inductive reactance. In special cases, please consult the
manufacturer.
- When replacing the inductor, the inductor connecting plate and the
transformer contact surface should be sanded clean to maintain good
conductivity.