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120KW Light Touch Screen induction heating machine for hardening, forging

Guang Yuan Technology (HK) Electronics Co., Limited

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120KW Light Touch Screen induction heating machine for hardening, forging

Country/Region china
City & Province dongguan guangdong
Categories Manufacturing & Processing Machinery Parts Processing Services
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Product Details

120KW Light Touch Screen induction heating machine for hardening, forging, frequency 10-20khz :

 

 

Technical Parameter :

ModelGYTS-120AB (Three phase)
work power340v-430v
input current180A
Fluctuating output power120KW
fluctuating frequency10-20KHZ
the flow rate of cooling water0.15-0.3Mpa 7.6L/Min
water temperature protection point40C
product sizemain : 770*550*1510MM
transformer : 950*420*770MM
net weightmain : 128 kg
transformer : 95 kg

 

 

Equipment principle type: Series resonance for voltage type

Features of equipment :

In the early induction heating equipment, the high-frequency inverter device required by the inverter unit determines the form of the device. It has experienced the development process from electron tubes and thyristors to the current widespread use of IGBT . In the current mainstream IGBT-type induction heating products, there are still many differences in circuits and structures. From the rectifier unit, there are controllable rectification and uncontrollable rectification; from the inverter unit, there are pulse-width modulation inverter and chopper voltage regulation inverter; from the resonant output unit, there are parallel resonance and series resonance. Various circuits and structural methods have differences in performance such as efficiency, power factor, and reliability. Although great progress has been made by using  IGBT  to replace thyristors and electron tubes, there are still some common problems in the induction heating power supply equipment developed and produced by most manufacturers.

 

The Advantages of Light Touch Screen Induction Heating Machine:

1, It has a sensitive reaction speed;

2, Light touch screen front panel switch are not easy to enter debris, dust, oil penetration; Also it is easy to clean and dustproof;

3, Personalized design, simple and beautiful appearance,

4, Reasonable internal structure design (Less internal lost; Light load; Accessories are not easy become hot)

 

Light Touch Screen Induction Heating Machine type Advantage for Forging and Quenching:

1, This equipment adopts advanced pulse density modulation power adjustment method, which controls the power size by adjusting the drive pulse generation density of the inverter power switch tube, referred to as PDM power adjustment;

2, The main advantage of PDM power modulation method: It is to ensure that the operating frequency of the equipment is basically unchanged through frequency tracking technology, and is synchronized with the network resonance frequency, so that the inverter always works in the resonance state, has a higher power factor, and can be achieved The power switch tube always works in the soft switching state, which greatly reduces the switching loss and reactive loss.

 

 

Applications

1. Heating (hot forging, hot fitting and smelting)

Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.

Hot fitting refers to the connection of different metals or metals with nonmetals through the heating based on the principle of hot expansion or hot smelting, for instances, embedded welding of copper core of computer radiator with aluminum sheet and speaker web, compound of steel and plastic tube, sealing of aluminum foil (tooth paste peel), motor rotor and sealing of tubular electric heating element.

Smelting mainly aims to melt the metal into liquid by using the high temperature, which is mainly applicable to the smelting of iron, steel, copper, aluminum, zinc as well as various noble metals.

 

2. Heat Treatment (surface quench)

Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).

Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.Various electric tools, such as gear and axes.

Quench for machine tools, such as lathe deck and guide rail.

Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.

Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

 

3. Welding (braze welding, silver soldering and brazing)

Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade, hard alloy cutter, milling cutter, reamer, planning tool and solid center bit.

Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration fitting, precision mold fitting, hardware handle, eggbeater, alloy steel and steel, steel and copper as well as copper and copper.

Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other irregular plain pot bottom. It is also applicable to plain braze welding of other metals.

Welding of heating disc of electric hot-water kettle mainly refers to the braze welding of stainless steel flat base, aluminum sheet and tubular electric heating elements of various forms.

 

4. Annealing (tempering and modulation)

Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.

Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen knife handle, blade, aluminum pan, aluminum pail, aluminum radiator and various aluminum products.

 

 

 

 

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