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Spiral Bevel Gear Grinding Process High Efficency For DCY Series Reducer

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Address: No. 1519, Building 2, Dongfang Furong Garden, No. 582 Yuanda 1st Road, Hehuayuan Street,Furong District, Changsha city, Hunan, China.

Contact name:Julia Wang

Hunan Dinghan New Material Technology Co., LTD

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Spiral Bevel Gear Grinding Process High Efficency For DCY Series Reducer

Country/Region	china
City & Province	changsha hunan
Categories	Flanges

Product Details

characteristic

Made of high-quality alloy steel. The gears are manufactured through carburizing, quenching and gear grinding processes, with level 6 accuracy. The product has the advantages of high carrying capacity, long life, small size, high efficiency and light weight.

Specification

Material	20CrMnTi,18CrNiMo7-6, 20MnCr5 etc
Shape	Bevel
Hardness	Hardened
Surface	Bright
Pressure Angle	20°, also can be customized
Accuracy Grade	ISO 6-7 Grade
Gear Wheel Diameter Range	20-1250mm
Heat Treatment	Carburizing, quenching, carbonitriding, high-frequency, quenching, tempering etc.
Processing	Forging, hobbing, shaping, shaving, grinding etc
Application	DCY series reducer

Mainly engaged in the design, processing and sales of high-precision, high-strength, small-module spiral bevel gears, high-reduction ratio hypoid gears, and cylindrical gears.

Processing Features:

1. DH precision manufacturing: Spiral bevel gears require precision manufacturing processes due to their complex tooth geometry. Gear teeth are typically produced using specialized cutting tools,The accuracy of the cutting process directly affects the performance and durability of the gear. We have multiple CNC 7-axis 5-linkage spiral bevel gear grinding machines and gear milling machines, which can process high-reduction ratio hypoid gears and end-face arc tooth couplings.

2. Gear grinding: After the initial cutting process, spiral bevel gears often need to be ground. Grinding helps improve gear tooth surface finish, accuracy, and tooth-to-tooth contact. Ensure correct gear meshing to reduce noise and vibration during operation.

3. Heat treatment: Heat treatment is an essential step in processing spiral bevel gears. It involves heating the gear to a specific temperature and then quenching it to achieve the required hardness and strength. Heat treatment helps improve gear durability and wear resistance.

4. Inspection and Quality Control: Due to the critical nature of spiral bevel gears, strict inspection and quality control procedures are adopted during their manufacturing process. In order to ensure the dimensional accuracy and tooth profile consistency of the gears, we use various measurement methods, such as three-dimensional coordinate measuring machines (CMM), and we use the high-precision gear measurement center to complete the gear pitch accuracy detection, tooth profile error detection and reverse correction of tooth profile errors.