SUS 304 / 316L Mango Processing Machine Aseptic Bags 10 - 100T/D

SUS 304/316L Mango Processing Machine Aseptic Bags 10-100T/D

Product description of the mango processing line

Mango processing line can produce from fresh mango to different kinds of final products. Popular products such as mango pulp, mango puree, mango concentrate paste, mango sauce, mango juice and mango beverage processing line are manufactured in aseptic bags in drums from fresh mango to finished product.

The processing line mainly includes raw mango receiving system, washing system, sorting system, decalcifying system, preheating system, pulping and refining system, filtration system, thickening system, sterilization system and aseptic filling system. increase. Then you can get the final product in sterile bags in drums.

Also, mango paste in aseptic bags in drum cans can be filled into mango juice beverages, sauces, stand-up pouches, metal cans, aluminum cans, PP containers, PET bottles, glass jars, gable tops, etc.

Main parameters of the mango production line

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

When fresh mangoes arrive, it is usually difficult to unload them with a large truck. So we design a discharge platform, use water guns to discharge the fresh mangoes from the truck, and use water to feed the fresh mangoes to the processing line. Also, the discharge platform has another function, which allows you to pre-wash the fresh mangoes before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Before crushing, fresh fruit should be washed carefully. For washing, you can use both the bubble washing machine and the brush and spray washing machine. Additional stages of cleaning can be added if cleaning requirements are high. In addition, ultrasonic cleaning and ozone cleaning can be added to enhance the cleaning effect.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Destoning

The mango destoner is running with speed of 1470 r/min to crush fresh mango to make sure all the mango cores and peals are fully cleaned, which can greatly reduce the waste and improve the pulp yield. The cores will be sent outside factory, and the pulp will be pumped to next step.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

This machine is also running at a speed of 1470 r/min, which creates centrifugal force and pushes the product through the screen to refine the product. We usually use his two stages, Pulper and Refiner, but each stage has a different screen, with a larger screen in the first stage and a smaller screen in the second stage. Double stage pulping machine for tomato pulp yield can reach 60%~75%. After pulping, the tomato skin and seeds are separated from the tomato pulp. The machine works with large capacity and stable performance. Easy to operate and replace sieves. Suitable for many kinds of fruits, such as passion fruit, tomatoes, peaches, apricots, mangoes, apples, etc.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

For mango pulp puree we use the tube in tube type sterilizer for sterilizing. The sterilizing temperature and holding time is adjustable. With this machine, we will heat the tomato paste to a very high temperature around 115℃ holding for 30s and then cooling to ambient temperature immediately. This way also can protect the test and nutrients of tomato paste as much as possible. The whole system adopts programmable control. The operating system adopts the image man-machine interface, which is convenient for intuitively grasping the operating status of each component of the device.

10. Aseptic Filling

The aseptic filling machine works with a tube-in-tube type sterilizer. It's a closed cycle. Prior to production, the cycle is fully sterilized to ensure a sterile environment. Also ensure that the filling cavity is also vapor protected and the filling environment is sterile. Security - Provides several security methods. Mirror welding technology is adopted to ensure a clean and smooth welding line. Separate control panel. CIP and Auto SIP available with sterilizer. Easily adjustable for different capacities and sizes of sterile bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

Our Services for the mango processing line

1. Technical support

2. Marketing suggestion

3. Final packing suggestion and design

4. Factory building and design