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Environmental Protection Battery Pack Sealing Flame Proof Silicone Rubber Gasket

Fuzhou Fuqiang Precision Co., Ltd.

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Environmental Protection Battery Pack Sealing Flame Proof Silicone Rubber Gasket

Country/Region china
Categories General Mechanical Components Design Services
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Product Details

Products Description
  1. Grade: silicone foam material meets RoHS grade certifications.
  2. Sample cost: if be our stock size sample, be free;if be a new one, the sample cost depends on the product.
  3. Sample time: 1 day for stock sample;5-7 days for customized sample.
  4. Sample quantity: below 2 pcs.
  5. Surface: smooth surface.
  6. Extra service: cut and punch into the required shape and size.

F-TECH-FSR370 is a low-stress silicone foamed silicone material. It has a low density and excellent resistance to compression set. Compared with traditional carbon-based foam materials, the material has excellent high and low-temperature resistance (-55-200 °C), high flame retardant (V-0), extremely low smoke density and smoke toxicity. In addition, the material has excellent ageing and weather resistance, making it ideal for all types of shock absorption, cushioning, support, sound insulation, protection, insulation and fire protection.

 

Silicone foam insulation has emerged as a superior solution for battery protection and thermal management systems in the rapidly evolving field of new energy vehicles (NEVs). This article delves into the inherent advantages of silicone foam insulation, highlighting its unique capabilities and why it surpasses traditional materials. By understanding its benefits, we can explore its critical role in enhancing NEV battery performance, safety, and longevity.

 

Excellent Resilience:
Silicone foam insulation boasts exceptional resilience, making it an ideal choice for battery protection. Experimental data reveals that even after undergoing 8,000 cycles of compression, the material experiences minimal deformation, with less than 5% change. This outstanding rebound property ensures long-term effectiveness and reliability, safeguarding NEV batteries throughout their operational lifespan.

 

Comprehensive Prtection:
Silicone foam insulation provides more than just insulation. It offers additional advantages, including dustproofing, waterproofing, heat dissipation, and shock absorption. These properties are pivotal for NEV battery protection systems, shielding the battery pack from external contaminants, preventing moisture ingress, efficiently managing heat generated during operation, and minimizing the impact of vibrations and shocks. Such comprehensive protection contributes to the overall performance, safety, and durability of NEV batteries.

 

Unyielding Performance under Extreme Conditions:
Silicone foam insulation undergoes rigorous testing to evaluate its performance under harsh environmental conditions. Experimental data from stress relaxation tests conducted at 85°C and 85% relative humidity for 1,000 hours demonstrates that the material exhibits a stress relaxation rate of only 20.98%. This exceptional result attests to its ability to maintain mechanical integrity and provide consistent performance, even in demanding situations. NEV batteries can rely on silicone foam insulation to deliver unwavering protection, regardless of challenging operating conditions.

 

Superior Compression Resistance:
Silicone foam insulation has excellent resistance to crushing and retains its shape and performance even after extensive use. The material exhibits a consistently low compression set, ranging from 0.34% to 0.72% in a 10,000-belt 1 million compression cycle test, ensuring its long-lasting durability and effectiveness in protecting new energy vehicle batteries.

These results highlight the material's resilience and ability to maintain its shape and performance, even after prolonged use. NEV batteries benefit from the long-lasting durability provided by silicone foam insulation.

 

Minimal Water Absorption:
Silicone foam insulation exhibits an impressively low water absorption rate of only 0.266%. This characteristic is crucial in NEV battery protection, as it ensures the material remains stable and unaffected by moisture. The low water absorption rate prevents any adverse effects on the battery pack's performance, even in humid environments. It further reinforces the material's suitability for NEV applications.

As the NEV industry continues to advance, silicone foam insulation emerges as the optimal choice for battery protection and thermal management systems. Its exceptional resilience, comprehensive protection features, unyielding performance under extreme conditions, superior compression resistance, and minimal water absorption set it apart from traditional materials. Silicone foam insulation plays a pivotal role in enhancing NEV battery performance, safety, and longevity. Its numerous advantages make it a compelling solution that should be widely adopted in the NEV industry, driving innovation and ensuring the continued success of new energy vehicles.

 

 

Benefits

  • Resistant to temperature extremes, UV and ozone
  • Extremely resilient to mechanical fatigue
  • Excellent compression-set and creep resistance
  • Compliance with the most stringent UL flame ratings
  • Manufactured in an AS-9100 ISO-9001:2000 certified facility
Main Features
  1. Excellent flame retardancy and fire resistance;
  2. Excellent compression set resistance and creep resistance;
  3. Excellent heat and cold resistance, continuous operation from -55°C to 200°C;
  4. Good insulation, and green environmental protection
Specification
SNTESTUNITESTesting standardsTechnical indicators
1Densityg.cm-3ASTM D 10560.37±0.04
2HardnesskPaASTM D 105675 ± 20
3Compression set%ASTM D 1056 @100≤ 5.0
4Tensile strengthMPaASTM D412-16≥ 0.3
5Elongation%ASTM D412-16≥ 80
6Water absorption%ASTM D 570≤ 5.0
7Environmental testing/RoHS,REACH,ELVOK
8Flame retardant/UL94-2013V-0
9Low temperature bending/ASTM D 1056-55OK
10Dielectric strengthkV/mmASTM D149-09≥ 2.5
11Volume resistivityΩ·cmASTM D257-14≥ 1.0*1014
12Thermal conductivityW/(m·K)ASTM C518-170.08±0.01

 

Other details

 

 

 

Compressive stress curve

Application


Example Gasket ApplicationProperties
High TemperatureSilicones can perform well in an extremely low and high-temperature range from -103° F to 450° F.
WeatherproofingThis gasket material is resistant to ageing and degradation from sunlight and ozone.
AutomotiveClosed-cell silicone is resistant to many chemicals and meets many industry flame retarding specifications.
HVAC Sealing & Mechanical Seals in Equipment Access PanelsThe closed cell structure provides air and moisture barriers under ambient conditions.s

Common Industry Applications

  • Telecommunications outdoor enclosures (environmental gasket)
  • Portable data acquisition (gaskets and cushioning)
  • Indoor lighting (dust gasket, UL 94V-0)
  • Outdoor LED lighting (weather gasket, long life, UL listed)
  • Asset tracking (environmental gasket, low compression set)
  • Instrumentation (vibration dampening)
  • Electronics (touch screen gaskets, cushioning)
Package & Delivery
 
It is a non-dangerous good. Store it in a cool, dry place below 27°C.
 
 

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