Automatic Printer Slotter Die Cutter Folder Gluer Inline Box Making
Machine
Instruction:
1.The machine consists of feeding unit, printing unit, slotting
unit and die-cutting unit. It can print, slot, die-cutting for
corrugated cardboard.
2.Wall body thickness 40mm, material HT250, after second quenching
finished by CNC lather, with high strength and precision
3. Transmission gear is helical gear with low noise and high
precision, treated with high frequency heating and grinded.
Automatic recycle lubrication.
4.Gear material is 45# steel with high-frequency heating and grind.
Used shrink dish to connect gear and roller.
5.Famous bearing from Wanxiang group
6. Variable frequency motor drive machine, Delta VFD adjust,
Delta PLC control and siemens contactor.
Main technology Parameters
Model | LD120-1426 |
Max design speed | 120pcs/min |
Work speed | 80-100pcs/min |
Max sheet size | 1400×2600mm |
Min sheet size | 350(full plate print)mm×700mm. |
Effect print size | 1400×2400mm |
Print precision | ≤±0.5mm |
slotting, die-cutting precision | ≤±1.5mm |
printing plate standard thickness | 6mm |
Wall thickness | 40mm |
Gear thickness | 50-70mm |
VFD | Delta |
Bearing | Wanxiang |
Anvil blanket | Depair Germany |
1.Feeding unit
No | Item | Function and configuration |
1 | Machine unit move | - Motorized control machine units move, the warming bell is alarming
when moving, make sure working safety.
- Drive shaft is equipped with friction clutch to avoid damage
machine caused by incorrect operation.
- When machine units separate, each brake system work automatically,
make sure gear positioning accurately, fix printing phase, ensure
gear engaged correct when machine units lock.
|
2 | Roller type lead edge feeder | - Adopts lead edge feeder with wind volume system, it can adjust wind
volume according on cardboard bending status to ensure feeding
board smoothly.
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3 | Feeding roller | - Top feed roller is made of high qualified steel, the outside be
wrapped wear-resisting rubber, don’t destroy flute, guarantee
feeding precision, improve the printing accuracy.
|
5 | Baffles | - The left and right baffles adopt electric digital control, the
front baffles space adopts manual adjustment, the back baffle box
be adjusted by motorized.
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6 | Dust-extraction unit | - Vacuum suction system combine with cleaning brush sweep board
surface, improve the effect of printing
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7 | Automatic zero device | - After finishing the work order ,back to zero position
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2. Printing unit
No | Item | Function and configuration |
1 | The printing roller | - Adopt good quality steel tube, the surface be grinded, hard chrome
plated, balance correction, running smoothly
- Hang plate device, cooperate with the ratchet shaft fixed volume
board fix printing plate fast.
- Full hang-plate device, 10mm hang-plate strip is available.
|
2 | Impression roller | - Seamless steel tube surface is grinded and plated hard chrome, do
balance correction, running stable.
- Equipped manual gap adjustment device that fast and self-locking,
dial indicates to show set direction and set amount.
|
3 | Feeding roller | - Use thick good quality steel pipe, professional manufacturing, do
balance processing, the feeding roller adopt fine grinding to be
molding.
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4 | Anilox roller | - Seamless steel tube surface being grinded and plated hard chrome,
balance correction, smooth operation
- Mesh amount 220-250 or according to customers' demand
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5 | Rubber roller | - Adopt high quality stemless steel pipe, the surface be grinded,
hard chrome plated, balance correction, running smoothly
|
6 | Phase adjustment | - Planetary gear structure
- Printing phase adopts 360 degrees electric adjustment (either run
or stops)
- Printing roller manual horizontal adjustment, adjustment range + /
- 14 mm
|
7 | Ink supply system | - With pneumatic diaphragm pump to supply ink, automatically
circulation, work stable and it is easy to operate and maintain.
- Ink filter, filter impurities, more better printing
- Equipped with closed ink tank
|
3. Slotter unit
No | Item | Function and configuration |
1 | Slot knife seat adjustment on axial direction | - The seamless steel pipe is selected and balanced by fine grinding
for stable operation.
- Slotting knife width 7mm, alloy material, heat-treated grinding,
tooth-shaped slotting knife, sharp edge, high precision.
- The height adjustment of slotted knife box adopts four-blade
synchronous adjustment, and the slotted blade adopts four-blade
- electric synchronous horizontal movement.
- Hand-adjustable quick-gap fine-tuning self-locking device, equipped
with a dial to display the adjustment direction and value
|
2 | Slotting phase adjustment | - Structure of planetary gear type
- Slotting phase adopt 360 degree electric synchronous adjustment.
|
3 | Punching device(option) | Option, clients are beard the cost |
4. Die-cutting unit
No | Item | Function and configuration |
1 | Die roller(bottom roller) | - High quality steel be finished process, the surface chrome plated,
do balance correction, running stable.
- It is installed with pneumatic elevation equipment to facilitate
die cutting, minimize the rubber cushion cutting times and prolong
its service life
- Pneumatic lift-down, it is easy to work, reduce cut times on anvil
cover, prolong its use life.
|
2 | Rubber roller(top roller) | - High quality steel be finished process, the surface chrome plated,
do balance correction, running stable.
- The gap between top roller with bottom roller be adjusted by hand.
- Taiwan “Maxdura” anvil cover, easy change, economy
- The gap between feed roller with rubber roller is self-locked.
|
3 | Phase adjustment | - Planetary gear mechanis
- Phase adjustment by motorized control in 360degree( both running
and stop)
|
5.SYFC-1200 Inline automatic folder gluer
SYFC-1200 Folder gluer is designed and produced according with print, slot,
fold, glue and stack. PLC control, store and manager order by touch
screen. High speed product, fast order change and good stability
can meet more less delivery time request.
2. Folder gluing Function
Glue part: regular spray glue and batch-type spray( sense sheets
automatically and spray glue). Glue amount is adjustable.
Upper and under belt speed is adjusted separately, that means the
two belts speed are different. It is possible to adjust speed same.
Belt or rubber roller fold sheet, easy to adjust fold angle.
Upper and under roller adjust gap for pre-crease.
Sheet stack and counting
Automatic stack sheet by mechanical with sensor.
Count box quantity by sensor, easy to set and reliable
Performance and Characteristics:
the strapping machine consists of three units. paper conveyer and
steering unit,gather align unit and no-man power strapping
unit.
This strapping assembly line is a fully automatic strapping
assembly line with the integration of machinery, electricity and
gas.
Ability to work: 8-15 group per minute
Bandwidth: 5mm
Bonding method: hot melt
Strapping tightness degree: 0-45kg