Our fabrication facilities produce pipe spools, headers, manifolds,
and skid-mounted piping and equipment modules that are utilized in
a diverse range of industries, including power generation,
refineries, water treatment, renewable fuels, and manufacturing
facilities. We also provides custom metal fabrication to support
both internal field construction projects and outside customer
requirements. In addition to hoppers, tanks, silos, and pressure
vessels, we fabricate pipe supports, racks, saddles, platforms,
walkways, trays, troughs, chutes, crane booms, and a wide variety
of miscellaneous welded steel assemblies.We compliment this with
industry-best fitters, welders, pipe fabricators and inspectors
while maintaining a culture of respect for people and continuous
improvement.
All spools start with a unique serial number. This ensures that all
drawings, material, man-hours and processes are tracked and
maintained for the customer.
Why pipe spools are pre-fabricated?
Shop Pre-Fabrication of pipe spools is a proven means for reducing
field installation costs while providing the highest of quality in
the products fabricated.
Pipe spools are often flanged to facilitate the connection to other
spools. The fabrication of these spools is normally performed by
specialist fabrication companies which are equipped with the
required infrastructure.
The specialist fabricators work under defined set of quality
management criteria to ensure the accuracy of fabrication in order
to achieve the roper fit at site and to maintain the required
technical parameters defined by the client.
Cost Saving in pre-fabrication, inspection and testing
Quality of the work is easier to manage & maintain in a
controlled environment. High accuracies on specified tolerances
will avoid rework at site.
Weather independent fabrication will minimize production delays.
Prefabricated Spools are the perfect answer to severe skill &
labor shortage. Users do not have to mobilize significant work
force for fabrication of spools on site.
Manufacturing in mass production, will result in lower
manufacturing costs compared with site fabrication.
Prefabricated Spools will take lesser fabrication / assembly time,
thereby avoiding time & cost overruns.
Prefabricated Spools will entail no or little investments in
fabrication & testing equipments by users. Radiography, PMI,
MPI, Ultrasonic tests, Hydro tests etc. can be performed better
& effectively in controlled environments.
Prefabricated Spools will be serviced under the strict vigilance of
Third Party Inspection Agencies, ensuring 100% adherence to
required quality standards.
Better control on welding parameters in controlled environments
resulting in lesser probability of rework at site.
Weld less Induction Bends (as permitted by the client) would entail
complete avoiding of welding pipe sections using SR elbows, thereby
bringing in significant cost savings in welding, radiography of
welding joints & material requirements.
Lesser dependency on power availability, avoiding unnecessary time
delays.
Improved safety in better manufacturing conditions than on site.
Fabricating spools off site means less slag, abrasive dust, smoke
& other contaminants which are unacceptable in highly hygienic
food processing & other industries.