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Rotary Drum Fertilizer Production Line , High Efficiency NPK Fertilizer Plant

ZHENGZHOU SHENGHONG HEAVY INDUSTRY TECHNOLOGY CO., LTD.

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Rotary Drum Fertilizer Production Line , High Efficiency NPK Fertilizer Plant

Country/Region china
City & Province zhengzhou henan
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Product Details

High Efficiency Rotary Drum Fertilizer Plant Line For NPK Compound Fertilizer

 

Introduction For Producing Compound Fertilizer

 

Rotary Drum Fertilizer Plant Line is widely applied to produce compound fertilizer and the capacity ranges from5000-200,000 tons/year. It can granulate NPK, NP, ANP, DAP, MAP, CAN, SSP and other materials into compound fertilizer particles in one processing line. This equipment can specially used for manufacturing compound fertilizers with different concentrations and types, such as organic fertilizers, inorganic fertilizers, biological fertilizers and magnetic fertilizers, etc. It is mainly used for producing spherical particles with a diameter ranging from 1mm to 4mm.

 

Raw Material For Producing Compound Fertilizer

 

Compound fertilizer is the fertilizer containing two or all three of the three basic plant nutrients—Nitrogen, Phosphorus, and Potassium, as well as microelements, such as B, Mn, Cu, Zn, and Mo. The raw material can be powder or bulk, mostly are as below:

 

NitrogenPhosphorusPotassium
Calcium nitrateureaSingle superphosphateKainit
Ammonium bicarbonateAmmonium chlorideRock phosphatePotassium chloride
Nitrate of sodaAmmonium sulphate nitrateDicalcium phosphatePotassium sulphate
Ammonium sulphateAmmonium nitrateTriple superphosphatePotassium nitrate

 

Working Principle Of Producing Compound Fertilizer

 

To produce high nitrogen compound fertilizer, one important equipment is needed in the granulating process: the spraying system. The melting tank melt the urea and then spray the melted liquid into the granulating machine so that it will mix with powder phosphate fertilizer, potash fertilizer and other nitrogen fertilizer. Then with the help of the granulator, the liquid and other raw materials will be mixed and granulated. This production technology is used to produce compound fertilizer or complex fertilizer with high nitrogen content from 25%-45%.

 

Main Equipments of Producing Compound Fertilizer

 

No.ProcessesMachinesFunction of machines
1Batching processAutomatic batching machineRatio raw materials by formula
2Grinding processGrinderGrind granules to powder
3Mixing processMixerMix powder evenly, If necessary, add water, or other micro-elements
4Granulating processFeeding machineFeed mixed powder into granulator evenly
GranulatorMake mixed powder into fertilizer granules
5Drying processDryerDry fertilizer granules to low moisture by hot air
Hot stoveGenerate hot air to dryer
CycloneCollect dust from dryer
6Cooling processCoolerCool fertilizer granules to normal temperature
CycloneCollect dust from cooler
7Screening processScreenerScreen out required size from fertilizer granules
8Coating processCoating machineCoat color, anti-blocking agent, microelements etc on fertilizer granules
9Packaging processAir compressorGenerate power to packaging machine
Packaging machinePackage fertilizer granules into bags

 

Advantanges of Producing Compound Fertilizer

 

1. Equipped with advanced fertilizer manufacturing technique, this fertilizer production line can finish fertilizer granulation in one process.

2. Adopts advanced rotary drum granulator, granulating ratio is up to 90%, high intensity of granules,

3. The inner cylinder body adopts high quality rubber plate lining structure which prevents the raw material from sticking on the plate.

4. Wide adaptability of raw materials, suitable for compound fertilizer, pharmaceuticals, chemicals, fodder and so on.

5. High-quality, stable performance, anti-corrosion and wear-resistant materials components, abrasion proof, low energy consumption, long service lifespan, easy maintenance and operation, etc.

6. High efficiency and economic returns, and the small part of feeding back material can be granulated again.

7. Adjustable capacity according to customers requirements.

 

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