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Meltblown Fabric Machine PP Meltblown Nonwoven Production Line 1600mm

Shenzhen HYPET Co., Ltd.

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Meltblown Fabric Machine PP Meltblown Nonwoven Production Line 1600mm

Country/Region china
City & Province shenzhen guangdong
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Product Details

Meltblown Fabric Machine PP Meltblown Nonwoven Production Line 1600mm

 

Meltblown Fabric Machine Overview

Melt-blown non-woven fabric is a one-step polymer production process with short process in non-woven fabric production.The machines have many obvious advantages such as high filtration efficiency, low resistance, flexibility, and the network can self-bond and bond. The production line is widely used, it mainly used in the medium-efficiency and sub-efficient filtration, including air filtration, acid-broken liquid filtration, and food. hygienic filtration, production of industrial dust masks, etc., in addition, it can also be used in production of medical and sanitary products, industrial precision cloths, thermal insulation materials, oil-absorbing materials, battery separators, imitation leather base cloth, etc. In many ways, its performance is better than similar products of traditional textiles. With the continuous development of post-processing technology, the application fields of melt-blown non-woven fabrics will be more extensive.

 

Meltblown Fabric Machine Characteristics:

The machine developed by Shenzhen HYPET Co., Ltd. uses the most advanced technology, a professional extruder with a large diameter and a large length-to-diameter ratio. Through die flow analysis, the flow path of the hanger head is balanced to ensure a balanced flow of pressure everywhere The plate is made of special alloy stainless steel with special heat treatment to ensure no deformation. It is made by the most advanced technology of Japan linear motor drilling. The high-power air heater has high control accuracy, the network negative pressure forming control system has stable suction, and is qualified. The PP1500 meltblown special materials and electret masterbatch, combined with experienced process operation technology, can ensure that the products are qualified, reach the filtration accuracy of 95+, and strive to reach 99+

 

Meltblown Fabric Machine ​The specific features are as follows:

  • bigger grade extruder 105/33 (Other peers use SJ90/30 extruder)
  • The non-stop dual-station screen changer prevents the slag
  • The 100cc high-flow melt pump guarantees a stable pressure
  • Using special hanger type and gas pressure spinning die, the melt is even
  • The air pressure of the air nozzle is stable, the airflow on both sides is symmetrical, and the airflow in the width direction is uniform.
  • The air gap width is easy to adjust.
  • The specially designed hot air flow heating +/- 1 °C
  • The receiving distance is adjustable, and the receiving form
  • Fiber fineness and cloth surface are uniform.
  • The electret treatment makes the melt-blown cloth have a good filtering
  • Online slitting and automatic cutting and winding machine
  • Ensure the filtering in salt and oil in high level up to 95+ and try 99

Meltblown Fabric Machine Condition of use

1.Meltblown Fabric Machine Circumstances condition

SNConditionSpecificationDescription
1

Natural

circumstance

condition

Working placeIndoor use, dust-free workshop
Power sourceNo dangerous area
Humidity55%~85% no condensation
Temperature0~40 ℃
2

Electricity

source

Maximum installed capacity550 kW
Voltage/frequency380V/50Hz/3 P
3Cooling waterTemperature≤15 ℃
Water pressure≥0.3MPa
Water volume~15 m3/h
4Air conditionCompressed air pressure≥0.6MPa
Compressed air flow~0.9 m3/min, For equipment only

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.Meltblown Fabric Machine Production line use conditions

SNSpecificationDescription
1Raw materialMFI1200~1800 PP Melt-blown special materials + other electret master batch etc.
2Suitable productsMelt-blown filter materials, mask filter materials, etc.
3Max output1.4-2 ton/day, Adjust according to the actual product
4Maximum mechanical speed1-50 meter/min
5Product weight10-80 g/㎡
6Product width1600mm
7Fiber fineness2-5 um

 

 

 

 

 

 

 

 

 

 

 

 

Meltblown Fabric Machine Equipment List

NO.Machine nameQTYSpecificationsRemark
1Vacuum suction and dryer feeding system (full-automatic proportioning and feeding available)1 set  
2HYSJ105/33 PP Special single screw extruder1 setMotor power 55kw 
3Automatic screen changing device1 sethydraulic controlDetected by pressure sensor and send signal
4Melt pump1 set100CC 
51600mm hanger-type melt-blowing head with spinneret, aperture 0.2-0.3mm, aspect ratio 121 set  
6Air heater and its hot air system (this power is large enough, the design temperature is 400 degrees, and the temperature control accuracy is +/- 1 ° C)1 setHeating power 280kw 
7Roots blower piping system1 set90kw Frequency Control 
8Net forming machine and up, down, front and back adjustment system1 set  
9Suction fan and its piping system1 set75kw 
10Electrostatic electret system1 set  
11Online slitting and automatic winder, with 12 slitting blades1 set  
12Production line frame structure1 set  
13Electronic control system1 set  
14Equipment for cleaning die of melt-blown non-woven fabric spinneret1 set  
15Tools and spare parts1 set  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Meltblown Fabric Machine Main specification:

  • Vacuum suction and dryer feeding system
Vacuum suction specifications400kg/h
Feeding height4 meter
Dryer volume300L
This kind of configuration can be used with the mixer easily and reliably
  • HYSJ105/33 PP Special single screw extruder
Screw diameter105mm
Aspect ratio33:1
Barrel screw material38CrMoAl, Nitride steel
Screw hardness>HV850
Barrel hardness>HV930
Barrel heating area6 areas
Total heating power45kw
MotorInverter motor
ControllerABB frequency converter
GearboxHigh-efficiency reducer with hard-tooth grinding
Gearbox specifications250 horizontal
Box materialQT200-300
Thrust bearingsDomestic high-quality bearings
Cooling systemIndependent cooling method of external circulation
Rotating speed10-60rpm
Barrel peripheryWith thermal protective cover stainless steel
Cooling fanTaiwan powerful cooling fan
  • Screen changing device
Structural formPlate type, double station
Screen change driverManual and automatic
Heating typeBuilt-in heating tube
Temperature and pressure sensorsWith dual display, Chengdu Xianda brand
  • Melt pump
Control methodA pressure sensor is arranged in front of the melt pump, which is used to control the speed of the extruder in a closed loop, so as to control the output of the extruder to achieve a stable effect, and the pressure sensor behind the metering pump shows the output pressure.
Specification100 cc
MotorFamous brand, inverter motor
ControllerInternational brand, ABB
Motor power5.5kw
  • 1600mm hanger-type melt-blowing head with spinneret
Phantom discharge size1700mm
Mold materialD2316
Heating area26 areas
Heating power18kw
Spinneret materialSpecial alloy
Spindle hole diameter0.2-0.3mm
Wind tunnelEach inlet branch is 13 branches
Tuyere adjustmentThe size of the tuyere can be adjusted with an accuracy of microns
The spinneret transforms the solution into a fine flow through small pores, and the ultrafine fibers can be formed by high temperature and high speed air flow drawing, and the melt-blown non-woven fabric is formed by the irregular arrangement of the fibers.
  • Air heater and its hot air system
Heating power280kw
Heating sizeφ377x2770
Number of heating tubes63 PCs
Liner and shell304 stainless steel
Material of pipelineStainless steel
  • Roots blower piping system
Blower power90kw
Control methodABB frequency controller
Pressure80kpa
Rotating speed1150rpm
Flow42m3/min
Instructions: The air volume sent by the Roots blower passes through the air heater to reach the set temperature, and finally sent to the mold air duct.
  • Net forming machine and up, down, front and back adjustment system
Line speed0-50m/min
Mesh belt width1900mm
Net curtain materialHigh temperature resistant polyurethane, red color
Spinneret adjustment distance80-300mm
Driving power7.5kw
  • Suction fan and its piping system
Suction fan power75kw
Suction air volume18000-30000m3/min
Wind pressure5 kPa
  • Electrostatic electret system
Input voltage220v/50hz
Maximum output voltage60kv
Processing width1700mm
  • Online slitting and automatic winder
Winder controlManual and automatic
Winding motor power7.5kw
Line speed0-50 m/min
Number of slitting knives12 PCs
Air shaftPaper tube core size 3 inches
  • Production line frame structure
1 set
  • Electronic control system
Operation screenSiemens
PLC systemSiemens
Frequency converterABB
Low-voltage electrical appliancesSiemens / Chint / Famous Brand
  • Equipment for cleaning die of melt-blown non-woven fabric spinneret
Dry ice washing machine1 set
  • Tools and spare parts
Heating ring1 PCs
Thermocouple5 PCs
Screw removal tool1 set
Contactor2 sets
Slitting blade2 PCs

 

Meltblown Fabric Machine

 

Meltblown Fabric Machine Terms & conditions

1. Meltblown Fabric Machine Training and services

1) Instruction of field installation

2) Equipment field debugging and trial run if required by the buyer according to the rule.

3) Training on field operation and maintenance for customer's personnel.

4) Provide technical consultation service on long-term basis.

 

2. Meltblown Fabric Machine Installation and debugging

When the machine arrives at site, the customer should install it on the appropriate position according to the specifications provided by the supplier; and then the supplier should send its engineers to the site if requirement approved,in order to instruct the customer about trial run and debugging. The customer should provide necessary conditions for trial run and provide materials for trial run, and should decide the processing conditions in trial run with consideration of the supplier's opinions.

1) The price covers the pre-commissioning of the machinery before shipment at Seller's site. The Seller is obliged to test the performance of machinery.

2) The Buyer is obliged to provide suitable space, tools and manpower for the commissioning of the order.

3) This Price does not included commission and installation in buyer’s factory.

 

3. Meltblown Fabric Machine Time of delivery

1) When the contract becomes valid, the machine should be delivered within 60 days since receipt of the advance payment. And the equipment will be in normal operation after debugging within two weeks after arrival.

2) During production, provided that the Buyer requests to modify the specification of the order, the Buyer shall notify the Seller of this modification in written form. Upon receipt of the notice, the Seller will quote to the Buyer the cost of this modification and notify the Buyer of any possible delay due to this modification.

 

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