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SJ80/38 110-250mm Pipe Extrusion Production Line For Water Supply Pipe Gas PE HDPE Pressure Pipe

Shenzhen HYPET Co., Ltd.

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Address: Xianke Building Bagua 4th Rd Shenzhen China

Contact name:Xiang

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SJ80/38 110-250mm Pipe Extrusion Production Line For Water Supply Pipe Gas PE HDPE Pressure Pipe

Country/Region china
City & Province shenzhen guangdong
Categories Rubber Processing Machinery
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Product Details

 

Production Line Brief introduction:

SNItemsSpeciality 
1High Output400-420 kg/h, The most efficient designed line on output /cost
2Energy savingEnergy saving in heaters & driving Transmission system & Plasticizing by 15-20%,Main motor 55kw
3High quaity in machine partsABB heavy type inverter, Siemens Schnaider,Omron,RKC components, Siemens Motor, Anti-Bridge twin screw dosing feeder. Big Volume Electric cabinet with good cooling device.
4Vacuum Tank

1, ALL are made by 304 Stainless steel material without painting.

2, water level and vacuum are controlled automatically

3, Install vacuum pressure relief muffler to realize that the sound of the

5Haul off

1, four claw type haul off to ensure stable haul off force.

2, Driven by AC motor and inverter controlled by PLC system

3, Haul off Gear box are strong with harden gear surface.

6Cutter

1, planetary Dustless cutter device by round knife type,

2, with servo control system to ensure the pipe speed when cutting.

 

HYSJ80/38 Single screw extruder with 110-250mm Water Supply Pipe Gas PE HDPE Pressure pipe production line: 

SNMain ItemsQty
110-250mm PE pipe line with SJ80/38 extruder
1HYSJ80/38 single screw extruder 110kw motor power1 set
2HY30/25 single screw extruder for color strip1 set
3Vacuum auto loader AL5001 set
4Hot dryer HD2001 set
5Co extrusion die: G250 high speed in 2 pressures1 set
6250 Vacuum tank in 9,000 mm1 set
7250 Cooling tank in 6,000 mm3 sets
8250 Haul off unit, high speed,0.28-2.8 m/min, four claws1 set
9250 Planetary Chip less cutter in round knife type1 set
10Stacker1 set

 

Remarks:

1. Condition of the price and destination Ex-works Wuhan China

2. Payment method: 40% of the total will be paid by T/T as deposit, the balance will be paid after testing and before shipping by T/T or by irrevocable L/C on time .

3. Delivery period: 70 days after received the deposit.

4. Validity period: 30 days after ensured

5. Warranty: one year for normal, barrel and screw and gear box is for 1.5 years

6. Training: both in china and in the customer shop are available.

7. If necessary, The supply can send the engineers to the buyer for commission under the condition.

 

 

Technical specification:

 

1.HYSJ-80/38 single screw extruder:

 

SNParts nameSpecificationDescription
1ExtruderExtruder modelHYSJ-80/38 single screw
Output440kg/h
Center height1000mm
Dimension3,000 x 1,450 x 2,552mm
Weight3300kg
2ScrewDiameterØ80 mm
Screw ID ratio38:1
Material38CrMoAlA + special alloy
FinishNitrogen-filled (0.50~0.70mm depth) and polish
Max rotate speed94 r/min
Core of the screwAuto control for temperature
3BarrelMaterialBimetal barrel
Inside finishNitrogen-filled (0.50~0.70mm depth)
Heating control area5 areas
Heating wayCopper cooling fins with ceramic heater
Heating power15 kW
Cooling systemLow-noisy barrel cooling fan
Cooling power0.25kW x 5 sets
4Gear boxHousing materialDuctile iron QT-500
Gear material20CrMnTi
Gear surfaceHardened and ground in high precision
Axis material40Cr
5Driving motorAC motor power110 kW in Siemens brand
AC inverter controllerABB in heavy type
6Electrical Control systemPLC systemWhole Siemens PLC control system with HYPET soft ware.
  
Electric componentsBranded in Siemens, Schneider RKC Omron, ABB, FUJI, and small unimportant parts in China famous brand
Extra temperature zone for die head10 zones
Electric cabinet feature

1, all cable and connectors are with Wire aviation plug

2, electric cabinet can be disassembled with easy,

3, all cables and senses cables are strong enough with long life .

4, PLC monitor control system with button adjustment for controlling screw speed with easy .

 

2.HY30/25 single screw extruder:

SpecificationDescription
Barrel38CrMoAIA,nitrification
Screw38CrMoAIA,nitrification
Dia. of screwØ30mm
Screw L/D25:1
The drive power2.2 kW
The motor controlAC inverter, ABB

 

3.Vacuum auto loader :

SpecificationDescription
ModelAL500
Working formInductive type
Power1.1kw, 3P
Capacity350kg
volume5L
Feeding hose diameterФ38mm
Feeding time8-10 seconds

 

4.Hot dryer:

SpecificationDescription
Model numberHY-HD200
Capacity200 kg
Heating10kW
Blower500W
Power380V 3P 50HZ

 

5.Die head: G250 high speed in 2 pressure grade:

SpecificationDescription
Design methodAccording to tech from Germany
Sizes for pipe110-250mm with 2 pressures.
Sizes:110/160/200/250mm
Material of calibrating sleevesCopper
Flow channelChrome plated
Pipe Bright functionWith HYPET brighter
HeaterMica stainless steel heaters

 

6.Vacuum tank in 9,000 mm:

SpecificationDescription
MaterialStainless steel 304
Length9000mm
Center height1000 mm
Dia. range110-250mm
No. of pipes1 pipe
Movable motor power0.75 kW
Moving range front & rear700 mm
Left and right adjustment50mm
Cover on the topaluminium alloy
Number of Nozzles255 pcs
What spray pipe numbers6 pieces
Nozzle typeAtomized intensive cooling
Spraying mouth1” x Ø4~Ø3
Pipe supporterFixed geared type supporter
Water temperature controlAuto valve control
Water level controlFloating ball close loop system
Pressure safetySafety valve installed
Filter2 sets in G2” with by pass way
Clean the filterBy pass line for cleaning the filter
Vacuum cycloneYes, with it
Silence functionSilence device
Vacuum pump motor power5.5 kW x 2 sets
Pump typeRound plate tech from Siemens
OthersLow noise
Vacuum suction nozzleTwo gate in each side of the tank
Water input pipe sizeG1”
Water output pipe sizeG2”
Water pump motor power5.5 kW x 2 sets

 

7.Cooling tank in 6,000 mm:

SpecificationDescription
Pipe rangeØ75~Ø250mm
Length of vacuum box6,000mm
ConstructionSpraying method
Pump power4 kW x 1 set
No.of nozzle140 pcs
No.of filter1 set
No. of bypass1 set
Water level control wayFloat valve
Cover materialToughened glass
Spray box materialStainless steel 304
Water temperature controlAutomatic regulating valve
Input pipeG1”
Output pipeG2”

 

8.Haul off unit, high speed,0.28-2.8m/min, 4 claws:

SpecificationDescription
Haul off typeUpstroke in 2 claws type haul-off
Center height1000mm
For Pipe sizeØ110~Ø250mm
Driving methodDriven by rubber blocks
Driving speed1.2-12 m/min
Motor typeAC inverter motor
Motor power1.1 kW x 4 sets in ABB inverter
Contacted caterpillar length1,800mm
Max. driving power25,000 N
Gear boxHard surface gear grind type,
Width of caterpillar74mm
Caterpillar controlOne cylinders in each chain side
Metering systemCode installed
Adjusting modePneumatic
Press pressure on the pipeAdjusted by pneumatic valves
Down caterpillar positionFixed
Air pressure0.4-0.6Mpa
Max opening distance160mm

 

9.Chipless cutter :

SpecificationDescription
Cutting typeSwarfless cutting
Blade styleCircular blade
Control systemPLC automatic control system
Cutting rangeØ110~Ø250mm
Cutter speed4 m/min
Max. cutting thickness35 mm
Center height1,000mm
Cutter motor power3 kW x 1 set
Cutter materialTool alloy
Clamping wayAluminum Alloy chuck
Cutter feedingCylinder feed
Synchronous modeCylinder with pipe movement

 

 

After -sales Service

Itemsquantity
Guarantee period1 year but the service is available lifelong, during guarantee period the cost of the components will be covered by the seller except the easy broken parts and damaged parts by the human reason
Training before shippingBuyer’s technical person can be sent to china before shipping for training and operating, for 7-10 days
Technical documentsElectric principle drawing, operation manual, and electric parts manual etc
Seller engineersSeller can send the engineers ot the buyer factory for commissioning and training. But the cost caused by the seller experts in the customer country will be covered by the buyer, including shuttle trip tickets inland traffic medical fee, lodging dinner and also 100 USD /day /one person as salary for the enigneers .
Contacts wayWhatsapp, wechat, mobile, etc +86 13823232106
Company email :info@hypet.com.cn

 

Cooperative Brands:

 

 

 

Exhibition:

 

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