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IEC62196 Electric Vehicle Charging Interface Insertion Force Test Device
Complied Standards & Clauses for Charging Interface Insertion Force Test Device
IEC 62196-1:2020 clause 14.1.5, 14.1.6, fig13, fig14.
IEC 62196-1:2014 clause 17.2.
Technical Parameters for Charging Interface Insertion Force Test Device
| Test station | single station |
| Weight configuration | AC charging gun main weight: 9.2kg |
| Drop height | DC charging gun main weight: 13.2kg |
| Insert initial positioning | Additional weight: 0.8kg |
| Fixture | Note: The weight of the main weight includes the weight of the fixture and the guide rod, and the weight of the weight is realized by superposition and combination |
| Test hold time | 60s, the jack drives the tray to lift the weight to achieve |
| Test load | AC charging cable: 100N DC charging gun: 140N 1.0kg |
| Test | During the test, the locking device needs to be opened |
Equipment Overview for Charging Interface Insertion Force Test Device
Purpose of the test: The structure of the charging interface should
make it easy to insert the charging gun, and check whether the
maximum force required to insert the charging gun into the
appliance socket is within the range specified in the standard.
Test principle: The force of the charging gun inserted into the
socket: put the charging gun vertically downward, place the main
weight according to the standard requirements on the charging gun,
and then use a 0.8kg weight to fall freely from a height of 5cm to
impact the main weight, the charging gun Should be inserted into
the socket to the position required by the contact
Equipment structure: This device is composed of socket installation
base plate A, charging gun clamping device, main weight F, and
additional weight G.
Note: The centering adjustable fixture is adopted, which can hold
all kinds of charging gun products
Structure features
This device is mainly composed of the installation fixture, the clamping device, principal weight, supplementary weight and the test plug. Based on experience, the pull clamp is changed to a counterweight, the weight hook is directly connected to the test plug, and the fixture for holding the sample is configured. The specific shape is shown in figure 1.
