360 Cycles/H Book Binding Machine PUR Gluing Single Clamp Binder

Digital Robot Perfect Book Binding Machine 500C Single Clamp Binder

Digital Robot 2000-Print on Demand Book Perfect Binder

    Digital Robot 500C is a fully automatic single-clamp perfect binder, which is specially designed for variable binding production of up to 360 cycles/hour. It features on highly automated workflow, automatic thickness measurement, and exchangeable EVA gluing tank and PUR gluing tank (option). Furthermore, the fast and accurate job changeover can be completed in as short as 5s for changing book thickness and 30s for changing book formats, which makes Digital Robot 500C an ideal post-press solution for short run and print-on-demand digital printing.

Quick Setup and High Automation: All setups can be done automatically just by inputting data into the touch screen or via scanning the bar code information of the book block and the cover. 

Fast Automatic Changeover: Automatic job changeover can be accurately completed in as short as 10s for changing book thickness and book formats at the fastest speed.

Large Binding Compatibility: Digital Robot 500C offers strong binding for different kinds of book blocks, such as loose-sheet book block, cold-glued book blocks, sewn book blocks, etc.

Optional PUR Gluing Station: Changeover between EVA and PUR gluing application systems can be easily finished in just a few minutes.

Soft Book Lay-down System: The special designed soft book lay-down system can maximally protect the just bound book spine from any slight deformation.

1. Twin Feeder

Up to four compact twin feeders with large capacity flat pile hoppers can be equipped to ensure large and consistent output. Signatures with low/high folio laps or even laps in a wide range of formats can be opened by grippers or vacuum system. 1:1 or 1:2 speed modes can be chosen.

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2. Folder Feeder

After the cover is scored along a predetermined line, it is folded along the scored line, fed onto the gathering chain and transported to the saddle stitcher.

3. Stitching Section

Up to four Deluxe stitching heads can be mounted on the Pearls-8000. Honher stitching heads are offered as an option. During operation the stitching heads are traveling back and forth together with the signatures.

4. Three-knife Trimmer

The three-knife trimmer is quick and easy to set up using handwheels with position indicators. Products are trimmed precisely and reliably right from the start-up. First the head and foot is trimmed, and then the book is delivered to the front cut knife where a precise side cut is made.

5. Stream Delivery

The completely trimmed books are gently carried by the transport belt into the stream delivery process.