Active Member
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[China]
Address: No.680 Tingyi Road, Tinglin Industrial Park, Jinshan District, Shanghai, 201505, China
Contact name:Caroline Wang
Shanghai Beyond Machinery Co., Ltd |
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Butter Churn Ghee making machine automatic industrial Butter processing equipment
Margarine production line
Margarine is a mixture of water (14-35%) and oil (86-65%).
Aqueous phase and fatty phase were prepared respectively. Then mix
the two phases and add emulsifier. The mixture is pasteurized and
sent to the plasticizer.
Tofu (soy cheese) production line
Tofu is obtained from the solidification of soybean extract. This
kind of cheese provides human body with protein with high
biological value, high digestibility and nutritional value. It is a
good substitute for cheese, meat and eggs. Tofu Cheese is widely
used and delicate. It is especially suitable for salads, soups,
sauces and desserts.
The tofu production line can be continuous or discontinuous.
Cream processing line
A new multipurpose cream suitable for all ordinary pastry and
cooking applications. Used as a primer for whipping, topping,
filling and decoration materials. Whipped cream base has fine
taste, milky white, excellent taste, good overflow rate and
processability.
Average composition:
50-55% water
20-33% vegetable fat
7% solids (different powders such as stabilizers, emulsifiers,
caseinates)
10% sugar (can also be produced without sugar)
The most important stage in the mixing process is mixing, which
must break and emulsify the fatty substances. The product is then
sterilized at 140 ° C (UHT) and sent to a sterile filling machine.
Alternatively, the product can be pasteurized and frozen.
BENEFIT
1.Opportunity to realize products with customized recipes.
2.Opportunity to produce more than one product with the same
processing line.
3.High quality of the final product keeping an elevated nutritional
value.
4.Wide customization of the final product.
5.Maximum yield, minimum production waste.
6.Highest energy savings thanks to the most advanced technologies.
7.Complete line supervision system through monitoring of every
process phase.
8.Recording, visualization and printing of all daily production
data.
Brief Information:
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1. Pack the cream
Pump 35 - 40% fat, properly aged pasteurized cream into a blender.
The cream is filled to 40 - 45% of the mixer volume. Cream may
ripen.
2. to stir
The agitator can run at different speeds. The speed range depends on the size and shape of the agitator. The cream is whipped at whipping speed (60 - 100 rpm). The cream is whipped nicely by the corners, edges and other irregularities in the whisk. During the stirring operation, chilled water is sprayed on the stirrer. It takes about 35-40 minutes to form peanut-sized butter granules.
3. Drain the buttermilk
Stop stirring and drain buttermilk. Add an equal amount of pasteurized wash water.
4. Washing
Start stirring again. The wash water is drained after a while. Usually two to three washes are required.
5. Work
Drain the wash water and add salt. The agitation is then run at a lower speed to do the work compared to the agitation. After 3-5 minutes, take a sample and adjust the moisture by adding the desired amount of water. Process until desired body and texture are achieved. A vacuum of 5 m water level is applied during the work to provide a tight texture by reducing the air content.
6. Unpacking
Butter is unloaded in trolleys and sold in packages. Different types of packaging machines are used for the required packaging size.
take care of drain
1. The drive gear should be filled with lubricating oil and
replaced every other year.
2. Do not change the speed while the mixer is running.
3. A solid foundation is necessary.
4. Gaskets are to be kept leak-proof.
5. Appropriate roughness should be maintained inside the agitator.
6. Properly clean the mixer after operation.
1. Allotted for equipment inspection certificate and manual, to ensure that users properly install and use
2. Equipment to reach the destination, the company will send engineers to guide installation and commissioning and customer training until satisfied
3. The warranty period will be free to customers wearing accessories, shelf life outside of my company to provide parts at cost.
4. I provide lifelong maintenance service, including if necessary, to send engineers to the customer at the service.
Equipment list for 1000LPH pasteurized milk, cream, butter production line
| Line Item # | Item | Capacity | Qty | Technical Specification |
| A-MILK RECEIVE AND STORAGE UNIT | ||||
| A-1 | electronic scale | 1-pcs | maximum weighing 500KG, indictor board is SUS304, size:700*1000 MM | |
| A-2 | milk weighing tank | V=300L | 1-pcs | made of SUS stainless steal,single layer,product fed in through 40 mesh filter net,CIP cleaning ball |
| A-3 | milk acceptor | V=500L | 1-pcs | SUS304 stainless steel,single layer,CIP cleaning ball |
| A-4 | milk pump | Q=10T/h | 1-pcs | SUS304 stainless steel,pump lift 24M |
| A-5 | twin piping filter | Q=10T/h | 1-pcs | SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh |
| A-6 | chiling tank | V=4000L | 1-pcs | SUS304 stainless steel,alveolate jacket,attached with compressor,temperature automatic control |
| A-7 | milk pump | Q=10T/h | 1-pcs | SUS304 stainless steel,pump lift 24M |
| A-8 | Plate cooler | 5T/h | 1-pcs | SUS316,△tm=15℃ |
| B-HOMOGENIZER/PASTEURIZE/CREAM SEPERATOR UNIT | ||||
| B-1 | plate type pasteurizer | Q=1T/h | 1-pcs | SUS304 stainless steel, plate type, inlet temperature 4℃,pasteurizing temperature 85-90℃,holding temperature 15S,outlet temperature 4/42℃,300S temperature holding connection reserved,PID temperature auto control, include milk balance tank, milk pump, plate heat exchanger,pipes and valves, frame and support, electrical control box etc. |
| B-2 | cream seperator | Q=1T/h | 1-pcs | fully automatic control box, auto discharge dregs, with friction when starting, pressure at outlet ≤2bar,fat content in skimmed milk≤0.1% |
| B-3 | high pressure homogenizer | Q=1000lit/h | 1-pcs | 25MPA, two stage homogenizer, starting box included , stainless steel housing, product contact parts is SUS304 stainless steel |
| B-4 | temperature holding tank | Q=1T/h | 1-pcs | SUS304 stainless steel, holding for 300S for yoghurt pasteurization, coil pipe, use rock wool as insulation |
| C-FILLING AND PACKING UNIT | ||||
| C-1 | high position fermentation tank | V=1000L | 2-pcs | SUS304 stainless steel,heat insulated with dimple jacket,vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-vortex baffle,supporters with adjustable feet |
| C-2 | High positioned Pasteurized Milk storage tank | V=1000L | 1-pcs | SUS304 stainless steel,heat insulated,top off- center vertical agitator,conical top,airtight manhole, breather valve,digital readout thermometer,anti-vortex baffle,supporters with adjustable feet |
| C-3 | cream storage tank | V=300L | 1-pcs | SUS304,with heat insulation ,Miller Jacket,the speed of vertical agitator with scraper is15-30rpm.digital display thermometer, CIP cleaning ball |
| C-4 | butter-churner(automatic butter making machine) | V=300L | 1-pcs | SUS304 stainless steel, stainless steel control box, frequency convertor adjustable, spraying cooling, with protection cover |
| C-5 | plastic pouch filling machine with date coding device | 1-pcs | stainless steel external housing, gravity flowing filling, volume 250ml-500ml,500ml-1000ml/bag, 1000-2000bags/hour, plastic pouch filling, film width 320mm,central sealing type | |
| C-6 | plastic cup filling machine | 1-pcs | Stainless steel SUS 304, Plastic cup filling, rotary type; Filling
volume 250ml-500 ml/cup adjustable,1000 – 2000 cups/hours; diameter
of cup neck should be same; Filling Accuracy: 0.5 %, easy to operate and minimum maintenance rate. automatic cup dropping (cups can be stacked without sticking together), automatic filling, automatic foil sucking, automatic sealing, auto cup unloading | |
| C-7 | high level platform | 1-pcs | SUS304 stainless steel, dimension is 6000*2500*2200mm, water collected for drainage, with staircase and handrail | |
| D-CIP UNIT | ||||
| D-1 | CIP system | Q=10t/h | 1-pcs | SUS304 stainless steel, union style, tanks volume 0.8T×3, electrical heating, with discharge pump |
| D-2 | CIP return pump | Q=20T/h | 1-pcs | SUS304 stainless steel,pump lift 24M,hard alloy mechanical seal,inner shell bright polished |
| E-ACCESSORY EQUIPMENTS | ||||
| E-1 | refrigerator unit | 1-pcs | air-cooled compressor,with freon as chilling medium,40000Kcal,with ice water pool and pump | |
| E-2 | hot water boiler | Q=1000L/h | 1-pcs | output water temperature is 100degc, electricity power 90kw, with recirculation water pump, temprature auto control |
| E-3 | cold room | V=25M3 | 1-pcs | Cool with Freon, temperature 5 degree,double surface color steel jacketed PU insulation sheet, thickness 100mm, single way manual sliding door,power 4kw |
| E-4 | Incubation chamber | 2mx2mx3.5m | 1-pcs | electric heat,size:2000*2000*3500mm |
| E-5 | air compressor | Q=1m3/min | 1-pcs | screw type air compressor,with air storage tank, cold drier unit etc |
| E-6 | Laboratory equipment’s | 1-set | refer to Attachment # 3 | |
| E-7 | Water softener unit | Q=1000L/h | 1-set | The boiler provided by BEYOND using hot water recirculation system,no need soft water |
| F-INSTALLATON UNIT | ||||
| F-1 | stainless piping system | 1-set | including CIP systemand all product pipe line ,SMS standard,￠63,￠51,￠38 | |
| F-2 | power piping system | 1-set | power pipe line ,customer provide pipes heat insulation | |
| F-3 | electric controlling box | 1-set | controls of all equipments,customer connect the electic cable to the electric controlling box of Beyond company | |
| F-4 | electric installation material | 1-set | electric installation material of all equipments | |
Service flow chart
