Shanghai Beyond Machinery Co., Ltd |
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Apple processing line pear processing line guava processing line
DESCRIPTION
China is the world's largest producer of apples and pears.The end product is divided into transparent juice,cloudy juice ,NFC fresh nature juice,and juice concentrate.
Complete plant of apples and pears processing equipments include
washing ,crushing,squeeze extractor, enzymolysis, evaporator,sterilizer, aseptic filling and etc. Beyond has created apple and pears processing equipments with different functions like crusher,squeeze extractor are simple construction,easy operation, ,High production efficiency have positioned Beyond as the Chinese market leader in the worldwide.
Characteristics and advantages
The processing capacity is varied from 60 tons/day to 2000 tons/day.
1. The line Can deal with similar characteristics of fruits.
2. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue
3. Efficient crusher improved the high output percentage of apples and pears
4. Using efficient belt juice extractor to improve the juice efficiency and the output percentage
5. The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency
6. Low-temperature vacuum evaporation Greatly reduce the flavor substances and nutrient losses
7. A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost
8. Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product
9. A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.
Parameters
Raw material | Fresh apple/pear |
End product | Concentrated juice, clear juice,NFC fresh juice |
Processing capacity | From 60tons/day to 1500 tons/day |
Output percentage | 60-75% |
Solid content | 10-12Brix |
concentrated juice content | 65-72Brix |
End package | Aseptic bag/gable top box /PET bottle |
Ultrafiltation system for clear apple juice
The Ultra-filtration system is designed to produce clear apple
juice in the juice processing line.It is consist of tanks,recycling
pump,membrane stack as the core part,clear juice pump,clear juice
tank,and control system etc.This system has high filtration
accuracy and less loss of effective nutrients and aromatic
components in the juice.And the system process mature and
reliable,high degree of automation,simple operation,high labor
intensity.
Apple/Pear juice sterilizing machine
Clear apple juice uses tubular type or plate type sterilizer to
process depending on the filling method.If we use the hot
filling,then we can use the plate-type pasteurizer.The sterilizing
technological process is 90-95℃ for 15 sec;if we use the aseptic
filling,then we use the tubular type sterilizer.The sterilizing
technological process is 135-137℃ for 4-6 seconds.
Apple/Pear juice filling machine
There are two types for filling,One is for the hot filling,the
other is for aseptic filling.The hot filling machine usually
connects with pasteurizer,filling into small bottles or pouches;And
aseptic filling machine usually connects with tubular type UHT
sterilizer,filling into aseptic bags,tetra pak packages.