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Medium frequency welder controller

Jiangsu Zhiyao Intelligent Equipment Technology Co., Ltd
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Address: West side-1 of Mintai Avenue, Yizheng City, Jiangsu Province

Contact name:Jun Zheng

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Jiangsu Zhiyao Intelligent Equipment Technology Co., Ltd

Medium frequency welder controller

Country/Region china
City & Province jiangsu
Categories Plastic Welders
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Product Details

一,The main features of the controller

       EKM100 series medium frequency welding machine controller is a kind of spot welding machine synchronization controller with DSP chip as the main control unit. The main functional features of this series of controllers are as follows:

①32 sets of welding specifications storage: more flexible selection and control can be carried out when welding.

The preheating current, welding current and tempering current can be set, which effectively solves the problem of splashing generated during the welding process and quenching of the workpiece after welding. Three discharge pulses can be used alone or in any combination.

With current ramp-up/ramp-down function: The use of the ramp-up/ramp-down function can avoid splashing during welding and meet the welding requirements of special materials.

Counting function: With the counting function, you can count the number of welds, use this function, you can easily understand the work efficiency.

With single point/continuous/seam welding function

Energy saving: three-phase power input, rectifier inverter after the medium frequency 1000-4000Hz output, high working frequency, transformer core using alloy material magnetic loss is small, energy saving effect is obvious.

Easy to install and use: The transformer used in the intermediate frequency inverter welding machine is greatly reduced compared with the power frequency, the overall equipment is lightweight, and the installation and use are convenient.

Fault diagnosis and automatic protection function: During the work, if the controller detects an abnormal situation, it will automatically close the output and prompt it.

Communication and BCD code control function: can be connected to the industrial computer, PLC and other equipment, to achieve remote control of automatic management, to provide work efficiency.

Scalability: Using Bosch technology from Germany, the company's various combination of expansion modules can be formed: 1: Remote monitoring 2: Real-time data feedback 3: Programmable input, output 4: Man-machine dialogue operation wireless connection

二,The basic parameters of the controller

 

Control function
Control mode
Foot pedals, air valves
Feature selection
Adjustment/welding
Gauge storage quantity
32 groups
Time control
Preload time
0-9999 ms
Pressurization time
0-9999 ms
Slow rise time
0-9999 ms
Welding 1 time
0-9999 ms
Cooldown time
0-9999 ms
Welding 2 times
0-9999 ms
Cooldown time
0-9999 ms
Welding 3 times
0-9999 ms
Slow-down time
0-9999 ms
Cooldown time
0-9999 ms
Packing time
0-9999 ms
Rest time
0-9999 ms
Thermal control
Calorie 1
0-999
Calorie 2
0-999
Calorie 3
0-999
Welding current
0-400
Welding voltage
obligate
Assembly parameters
Operating voltage
3-phase 4-wire systemAC380V±10% 50Hz
Output voltage
Single-phase PWM output 500V
Cooling method
Water
Air valve power supply
DC 24V± 10% current < 150mA
Ambient temperature
-10℃~55℃
relative humidity
≤80%

 

 

 

 

Model
Primary-side output current
Output frequencyWelding methodunit price
EKM200ED=10%,200A1000HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$2,200
EKM400ED=10%,400A1000HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$2,400
EKM600ED=10%,600A1000HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$2,900
EKM800ED=10%,800A1000HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$3,800
EKM1000ED=10%,1000A1000HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$4,800
EKM1200ED=10%,1200A1000HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$5,800
EKM1600ED=10%,1600A1000HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$7,000
EKM2400ED=10%,2400A1000HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$8,000
EKM3600ED=10%,3600A1000HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$12,000
EKB200ED=10%,200A15-400HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$2,200
EKB400ED=10%,400A15-400HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$2,600
EKB600ED=10%,600A15-400HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$3,000
EKB800ED=10%,800A15-400HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$4,000
EKB1000ED=10%,1000A15-400HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$5,000
EKB1200ED=10%,1200A15-400HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$6,000
EKB1600ED=10%,1600A15-400HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$7,500
EKB2400ED=10%,2400A15-400HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$8,500
EKB3600ED=10%,3600A15-400HZPHA(Constant phase angle)KSR(Constant current)KUR(Constant voltage)$13,000

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