Cangzhou Kading Carton Machinery Manufacturing Co.,Ltd. |
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Precision and quality control are paramount in the production of corrugated sheets using paper corrugating machine. Manufacturers strive to ensure that the produced sheets meet industry standards and customer expectations. This article delves into the key factors and techniques for achieving precision and quality control in Single Facer Corrugated Machines.
Single Facer Machine Specification
Working Width | 1200mm-2500mm | |
Heating Method | Steam/Electric/Oil heating (optional) | |
Speed | 100m/min, 150m/min, 180m/min, 200m/min, 220m/min, 250m/min | |
Compress-Air Pressure | 0.4-0.9MPa | |
Flute Type | Standard flute | UV flute |
Standard spec. | A,B,C,E,F | |
Corrugated Roller Diameter | φ280mm, φ320mm, φ360mm, φ380mm, φ405mm | |
Wall Thickness | 130mm | |
Type | Fingerless/Cassette/Vacuum absorb |
*Machine's specification is subject to the final confirmation of seller and buyer.
Corrugating Roll Alignment
Proper alignment of corrugating rolls is crucial for achieving
consistent and accurate flute formation. Misalignment can result in
uneven flutes, poor bonding, and compromised sheet integrity.
Regular inspection and adjustment of roll alignment ensure precise
flute profiles and contribute to the overall quality of the
corrugated sheets produced.
Temperature and Moisture Control
Maintaining optimal temperature and moisture levels during the
corrugation process is vital for achieving quality results. Precise
temperature control prevents over or under-softening of the paper
fibers, ensuring uniform flute formation. Effective moisture
control facilitates proper bonding between the liner and fluting
medium, resulting in strong and durable corrugated sheets.
Adhesive Application
Accurate and consistent adhesive application is critical for
ensuring strong and reliable bonding between the liner and fluting
medium. Paper corrugating machine with advanced adhesive
application systems allow precise control of adhesive quantity and
distribution. Properly applied adhesive enhances the overall
quality and structural integrity of the corrugated sheets.
Real-Time Monitoring and Quality Checks
Implementing real-time monitoring systems and quality checks during
production helps identify and rectify any issues promptly. Optical
sensors, cameras, and inspection devices can be integrated into
paper corrugating machine to monitor flute profiles, adhesive
distribution, and sheet defects. By detecting and addressing
deviations or defects in real-time, manufacturers can maintain
consistent quality standards.
Testing and Sampling
Periodic testing and sampling of corrugated sheets are essential
for quality control. These tests assess factors such as flute
height, bonding strength, and dimensional accuracy. By conducting
these tests, manufacturers can identify potential issues and make
necessary adjustments to maintain the desired quality levels.
Precision and quality control in Single Facer Corrugated Machines
are critical for producing high-quality corrugated sheets. Proper
alignment of corrugating rolls, temperature and moisture control,
accurate adhesive application, real-time monitoring, and regular
testing and sampling contribute to achieving consistent and
reliable results. By prioritizing precision and quality control,
manufacturers can deliver corrugated sheets that meet industry
standards and exceed customer expectations.
The corrugated 48CRMO alloy steel is used, and the surface hardness of the heat treatment is above HV1200.
The corrugated roller module is separated from the entire machine,
which can be replaced by the overall lifting and replace the ascent
type at any time.
The adhesive and fixed paste are designed as a group guide track
and disassembling to shorten the maintenance time.
The main transmission of the frequency conversion motor, the
independent driver box, and the three -axis transmission, which
controls the acceleration of the corrugated machine by the
inverter, and achieves a communication interface to achieve energy
-saving effects in the future.
Both the corrugation roller and pressure roller bearing are high
-temperature lubricating fat to ensure long bearings and smooth
operation.
The closed gear transmission oil is soaked, the noise is small, the
operation is stable, and the life of the gear is long.
The host is suspended, and the glue area is rotated to avoid drying
the roller surface.
Configure the spray device to adjust the humidity of the original
paper at will.
The corrugated roller is made of special alloy steel of 48CRMO
alloy steel, and the hardness is HRC58 ° -60 °
Oil lubricating gear box, low noise and universal transmission, and
also separate power. Main motor conversion control (optional).
The vacuum suction system can provide a perfect flute shape even at
high speeds, and the explosive volume controller is equipped.
The bearings of corrugated rollers and pressure rollers are
lubricated by high temperature lubricating oil.
The surface of the bonding roller is carved and chrome -plated by
special mesh patterns. Automatic and periodic glue of glue unit.
Cangzhou Kading Carton Machinery Manufacturing Co., Ltd's factory was founded in 2009 and is located
in Dongguang County, Cangzhou City, Hebei Province.
We are a manufacturing enterprise that produces carton making machinery, with 30 expereinced workers,
2 professional product tester, and 1 core skilled carton printer engineer; Besides, we also have a sales team
composed of a group of young people with forward thinking, we can make a professional product plan for you
according to your product needs.
Our company's self-produced product lines include carton printing machines, carton die-cutting machines,
and carton slotting machines; Our advantageous products include Carton stitching machines, Folder gluer
machines, Flute laminating machines, Single facer machines, etc.
If some related products you need are not produced by ourselves, with our mature product supply chain
system, we will also help you purchase products that satisfy you with the most competitive price and the
most guaranteed quality as the standard.
In addition to our own foreign trade business, our factory also cooperates with many trading companies,
so our products are exported to dozens of countries such as the Middle East, Africa, Southeast Asia, and
the European Union, and are well received by the majority.
There are also many brand&branded manufacturers among our customers, these factories are very relieved
to entrust the production of some products to us, which is enough to show that our quality and production
conditions are trustworthy.
Cooperate with us, benefit together!
Q: Are you a factory or a trading company?
A: We are a direct manufacturer that is located in Dongguang county,
Cangzhou city. Welcome to visit our factory!
We can also have video call if you’d like an online factory tour.
Q: How do you ensure your quality?
A: 1. Trustworthy and long-term cooperative raw material suppliers;
2. Skilled&experienced engineer&workers;
3. Mature QC system;
4. Specially-assigned merchandiser;
5. Advanced production workshop.
Q: How about your after-sale service?
A: 1. Special after-sale team will be 24/7 online;
2. Can guide the installation door-to-door;
3. One-year warranty for spare parts.
Q: How many languages does your machine support?
A: Our machine supports all the languages.
Q: How long it will take to produce machine?
A: Delivery time largely depends on the machine type, for some small
machine like manual stitching machine, manual
banding machine etc, usually we have stock available.
But for the large machines like carton printing die cutting
machine, automatic stitching machine etc, it usually takes
around 35-50 days to produce.
Q: Can we visit your factory?
A: Sure, welcome to pay a visit for our factory, we will pick you up
from airport, and will provide accommodation.