High Efficiency Automatic Corrugation Machine Servo Motor Vacuum Negative Pressure

High Efficiency Automatic Corrugation Machine Servo Motor Vacuum Negative Pressure

This machine aimed at solving the existing carton printing machinery poor automation, low stability, poor reliability, unsightly appearance, short life and other problems. The product adopts high speed direct printing method, which integrates printing, drying, glazing, slotting, die-cutting, gluing box, folding and carton forming. It can complete the production process from corrugated board to finished packaging carton at one time. Products are equipped with automatic feeding unit, automatic computer control, digital display, using precision servo motor and electronic modules to adjust and monitor the entire production process.

Main technical parameters:

 Feeder Unit:

◆Lead feeder with wheels feeding system, lead feeding can adjust cardboard length according to cardboard specifications.

◆Frequency conversion adjustment vacuum negative pressure value, can adapt to different cardboard specification and curved cardboard.

◆Can be set up continuous or skip feeding cardboard.

◆Five rows brush and powerful negative pressure fan device, pipe concentrated dust collecting.

◆Optional vacuum transfer printing and independent force dust removal device.

◆The gears of whole machine is original imported from Taiwan.

 Printer Unit:

◆Vacuum adsorption ceramic wheels transfer,more rows ceramic wheels dislocation array to strengthen cardboard transmission stability.

◆The bellows damper can adjust by automatic according to the cardboard size:small,medium and large.

◆Avoid teeth and with positioning and automatic locking hangs device.

◆Precise integral net roller transmission structure, reduce the jump bar and double phenomenon.

◆Printing plate servo control, phase adjustment and print horizontal ball screw adjustment.

◆Can quickly change the anilox roller and rubber roller.

◆Anilox roller straight device, free chain or synchronous belt transmission.

◆Can choose single doctor blade or rubber roller two supply ink systems.

◆Anilox roller with automatic washing device,it's easy and quickly to receive the ink.

◆After the clean version can be automatically reset.

◆Adopts the efficient recovery system of double diaphragm pump and automatic valve change, recovery time is fast, ink waste reduction.

◆Every printing unit can choose hot air or infrared drying system.

Drying Unit:

◆Vacuum adsorption ceramic wheels transfer,more rows ceramic wheels dislocation array to strengthen cardboard transmission stability.

◆The bellows damper can adjust by automatic according to the cardboard size:small,medium

large.

◆Customers can choose three drying system according to their configuration:hot air or infrared or ultraviolet light.

◆The drying system by the import plc program automatic controlling,Man-machine dialog control and display.

◆Automatic temperature control, fault alarm protection, automatic detection alarm, fault status display.

◆The drying system can be activated or closed with the host double protection system ,It completely solves the problem of burning when the UV lamp is directly irradiated when the machine is down.

Slotter Unit:

◆Slotting unit six shafts design,pre-crease-crease-slotting.

◆Pre-crease is designed by compact structure, shaft diameter is bigger and good rigidity.

◆Double ball screw transverse adjusting structure, accurate for the blade, movement stability.

◆The blade seat transverse servo motor control, moving blade high precision and fast positioning.

◆The blade seat transverse graphite copper transverse, wear-resisting, maintenance is convenient.

◆Elastic Angle cutter structure,cut three layer and five layer cardboard no need to adjust.

◆Can choose make hole device.

Linkage Unit:   

 UP Glue Unit

◆Up Gluing part adjust electric control , Human-computer control .

◆Automatic glue spraying system

◆Equipped with the servo control of the glue spraying and the host synchronous operation.

 Folding Unit

◆Folding beam electric displacement, man-machine interface control.

◆ The rear drive shaft is located at the top of the folding beam.

◆ With adjustable folding stick.

◆ Equipped with elastic pressure wheel of belt conveyor.

◆ Equipped with a synchronous conveyor belt.

◆Equipped with carton guide side roller.

◆The upper belt tension is set by the cylinder, and the belt elongation automatically compensates.

 Whole paper accumulation department.

◆Have the wind pressure board down, the front of the cardboard paper.

◆ Equipped with electric adjustment accumulation department.

◆ Equipped with front and rear baffle electric displacement function.

Counting the discharge part.

◆ The number of carton boxes can be automatically discharged from 15~30.◆With board lifting roller device.

It has the function of high and low power adjustment of press frame. 

◆Quality

Due to high requirements for mechanical quality, PL - GP series flexo printing design, raw materials selection, processing, assembly of industrial control over the industry standard, using the new design, quality management system, comprehensive tracking to every detail, delivery to the customer in both hardware and software are a high quality equipment.

◆Stable

The lead feeder, servo phase, the vacuum adsorption, many rows dislocation arrangement design, favors the cardboard stable transmission. Reinforced frame positioning device, gear direct rigid connection in the wallboard, imported gear from Taiwan and bearing from Japan with high speed and long-term stability,with integral anilox roller lift version to keep promotion assure printing, the whole machine adopts the French schneider electric, host, fan, PLC, touch screen use Germany Siemens.

◆Precise

Rubber roller surface with double glue technology, low pressure transmission from the impact of the pneumatic pressure, can control the whole vacuum adsorption, more with a word dislocation encryption round ceramic array, cardboard more adsorption, without beating, the overall precision of the anilox roller transmission device, full speed to reduce anilox roller beating,with servo phase adjustment increase anilox roller printing quality, down adjustment pressure structure of the die cutting roller keep paperboard line transmission precision guarantee.

◆Efficiency

Patent type feeding width automatic adjustment device and printing

locking device with screw, with 4.0 engineering design of industrialization,both hardware and software are charged with the author's high efficiency tools. feeding-dust-printing-pre drying- independent drying-varnish-drying-die cutting-vibration-stacker-count-packaging line automation production.

◆Environmental protection

Industrial 4.0 with full variable frequency technology, infrared drying period of adjustable technology can save energy consumption.