Jiangsu Co-effort Mechanical&Electrical Technology Co., Ltd |
|
Automatic Safety Road W Beam Steel Highway Guardrail Roll Forming Machine
Roll Forming Machine Introduce
This machine has the best quality and the best price. Accurate
measurement and convenient operation. We can design and manufacture
special types of machines according to customers' requirements. We
can provide technical guidance, production, installation,
commissioning and maintenance services for all customers.
The production line adopts galvanized steel plate, color steel
plate or aluminum plate as material plate. Its products are used as
roof tiles and wallboard outside the building, increasing the
beauty and durability of roof tiles and wallboard. This line has no
limit to the processing length. You can set up multiple different
data on the computer control cabinet according to your own needs.
After pressing the "confirm" button, the machine can automatically
generate the panel according to the set data. The surface of the
formwork is smooth, and it is not easy to mark when stamping. So
it's easy to install. The product conforms to the national steel
structure building standard.
Features of the production line
low cost
high efficiency
Reliable operation
Low energy consumption
Technological process
Cut off the discharge of uncoiled charging die
Processing technology and deployment:
Uncoiler
Feeding platform
Mould core
Die cutting mechanism
Hydraulic station
This roll forming machine is designed for highway guardrail.
According to the requirements of customers, continuous forming and
automatic cutting. The equipment adopts PLC control and AC
frequency conversion technology to realize continuous automatic
production. It is a new type of energy-saving and efficient steel
roof or wall panel production equipment. The utility model has the
advantages of fast forming speed, low noise, stable transmission,
convenient operation, beautiful appearance, etc.
Description of Application Effects and Advantages
1. Coil Thickness: 2-4mm
2. Hydraulic power: 7.5Kw
3. Transmission way: gear box
4. Material of blad: Cr12, quenching treatment
5. Capacity of Decoiler: 5 Ton hydraulic decoiler
6. Forming Speed: 10-20m/min(not including punching time)
7. Roller Groups: 13 stations main roller
8. Roller Material: GCr15, quenching treatment
9. Roller Diameter: 180mm
10. Shaft: 45# high grade steel with quenching treatment
11. Main Motor Power: 55 Kw
Main configuration table
No | Items | Qty | Remark |
1 | Decoiler | 1 set | |
2 | Leveling Machine | 1 set | |
3 | Hydraulic Punching Device | 1 set | |
4 | Roll Forming Device | 1 set | |
5 | Roller | 1 set | Quick Change |
6 | Cutting Device | 1 set | |
7 | Discharging rack | 1 set | |
8 | Automatic Stacker | 1 set | |
9 | Guarding System | 1 set | Optional |
10 | Control System | 1 set | |
11 | Voltage transformer | 1 set | According to customer’s request |
12 | Punching Device | 1 set | Optional |
Technical Parameter of Highway Guardrail Roll Forming Machine
Main Motor Power | 7.5KW |
Hydraulic Station Power | 4KW |
Hydraulic Oil Pump | CB-E310 |
Roller Material | 45# forged steel, hard chrome plating within 0.05mm |
Diameter of shaft | 70mm |
Main motor power | 37 KW |
Drive type | Gear box or chain driven (according to customers) |
Cutting Blade | Cr12 or Cr12Mov, heat treatment 60-62°C |
Wave Height | 35mm ~ 125mm |
Total Weight | 5.5T |
Roller Station | 15 |
Machine Size | 9*1.5*0.8M |
Electric Elements Brand
No | Items | Brand |
1 | PLC | Delta |
2 | HMI | WEINVIEW |
3 | Electric Elements | Schneider or Delixi |
4 | Bearing | HRB, WZS or LYC |
5 | Main Motor | Wannan motor |
6 | Servo Motor | Delta |
Working Process of Highway Guardrail Roll Forming Machine
De-coiler → Leveling → Punching → Roll Forming → Cut Off → Output