Industry Low Pressure Die Casting Process For Sanitary Fittings Faucets

In low pressure casting process molten metal is filled directly from the holding or casting furnace into the die or sand mould from below, with low turbulence and with an absolutely controlled filled casting process.

Low pressure die casting machines for brass for the casting of sanitary fittings, faucets, water meter or valve bodies.

To fulfill the different capacity requirements, a full range of machines with one or two manipulators and one, two or three riser tubes can be supplied. We deliver a freely programmable Siemens control.

No foundations or platforms are required for the setting of the machine

I.ADVANTAGES

1. Cost-efficient production

1.1. Multiple dies

1.2. Reduced melting loss

1.3. Increased yield (less circulating material)

1.4. One-man operation

1.5. Cost savings in subsequent stages of manufacture

1.6. For robot grinding low pressure die casting is a must

2. Humanization of the workstation

2.1. Ergonomic design of the workstation

2.2. Minimizing of smoke, heat, noise and danger of accidents

3. High quality castings and high-precision repeatability

3.1. Automated casting

3.2. Oxide inclusions in the casting are prevented by feeding metal from inside the melt through the riser tube

II.LD5540-1Manipulator (Fully automatic machine)

Fully automatic machine on a single steel frame with one manipulator mounted on a linear transfer device and one furnace for the cost-effective production of high-quality casting products.

1) Capacity per shift(8 hours): approx. 380 castings

2) This machine with its automatic operation of the complete low pressure die casting process is highly suitable for the mass production of casting products with a very shortdie changing time.

3) Specifications:

A. manipulator on a linear guiding device

B. Manually setting of the cores

C. Max die dimensions: 550 x400 mm

D. Quick die change flanges

E. Simple furnace control electrics

F. Die cooling and coating in a blackwash bath

Video:https://www.youtube.com/watch?v=whYkgnMNCFw