ShenZhen Joeben Diamond Cutting Tools Co,.Ltd |
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overview
The PCD milling cutter is polished with polycrystalline
diamond. The friction coefficient of diamond is low, and the
affinity with non-ferrous metals is small, which can prevent the
metal and the cutter from sticking together. It is suitable for
processing watch accessories, mobile phone digital product
workpieces, aluminum high-gloss products, gold Silver jewelry,
optical parts, military industry, auto parts and other precision
and ultra-precision machining industries. Our company specializes
in customizing, and various specifications and sizes can be
customized.
The ultra-fine particle high-quality bar material is selected, and
the imported five-axis tool grinder is used for processing. Strict
tool inspection standards ensure the consistency of tool size and
runout.
The unequally divided U-shaped groove design makes the chip removal
space larger and the chip removal smoother, which is suitable for
large-feed cavity processing and end-edge plunging processing. Fine
machining, no yin and yang surfaces, vibration lines, bright lines.
The rake face polishing makes the surface finish of the workpiece
to be processed higher, and the sharp corner protection greatly
enhances the rigidity and shock resistance of the tool, reduces
tool breakage, prolongs the service life of the tool, reduces the
number of tool changes, and improves the processing efficiency.
The new double relief angle design enhances the wear resistance,
shock resistance and chipping resistance of the tool, and prolongs
the service life of the tool.
The suitable negative rake angle design is adopted, taking into
account the strength and sharpness of the cutting edge, and at the
same time, the large core diameter is used to enhance the rigidity
of the tool and make it more stable in cutting and chip removal.
The ultra-wide-capacity chip removal has the function of powerful
cutting, and the chips are discharged more smoothly, which can
realize high-speed machining, and the workpiece is high-precision
and glossy.
The chamfering layout of the shank is easier to clamp, and the
quality of laser marking on the shank is more guaranteed.
1. Make according to customer's samples, drawings and instructions
to improve cooperation efficiency and accuracy.
2. The specific use requirements of customers should be clearly
communicated with our company's technical staff. We recommend
suitable products according to your specific situation, and reduce
costs while ensuring product performance.
3. The quality, size and difficulty of the production process of
the diamond determine the price of the product, the structure of
the diamond determines the performance of the product, and the
structure of the handle body is made according to the installation
requirements of the machine tool, so please choose your needs
reasonably.
It is suitable for engraving and milling of non-metallic materials such as gold, silver, copper, aluminum, acrylic, PC, PET, etc. Hardware car parts; auto parts; surface treatment; handicraft products; fine carving; copper material batches; mobile phone metal buttons; mobile phone casings; digital casings; non-metal high-gloss batches; clock surfaces, word nails; mirrored knives in the case; nameplates , Sign high-gloss approval; car CD pattern; car colorful pattern; car sun pattern; aluminum product high-gloss; electrical shell approval; electrical panel; vehicle panel; computer peripheral equipment; computer transparent case; acrylic polishing; acrylic (plexiglass) high-gloss (Polishing) chamfering; lenses; windows; motor commutator fine turning, etc.
Performance characteristics of diamond tools
① Extremely high hardness and wear resistance: Natural diamond is
the hardest substance that has been found in nature. Diamond has
extremely high wear resistance. When machining high-hardness
materials, the life of diamond tools is 10 to 100 times that of
cemented carbide tools, or even hundreds of times.
② Low friction coefficient: The friction coefficient between
diamond and some non-ferrous metals is lower than other tools, the
friction coefficient is low, the deformation during processing is
small, and the cutting force can be reduced.
③ The cutting edge is very sharp: the cutting edge of the diamond
tool can be very sharp, and the natural single crystal diamond tool
can be as high as 0.002 ~ 0.008μm, which can perform ultra-thin
cutting and ultra-precision machining.
④ High thermal conductivity: diamond has high thermal conductivity
and thermal diffusivity, the cutting heat is easily dissipated, and
the temperature of the cutting part of the tool is low.
⑤ Has a lower thermal expansion coefficient: The thermal expansion
coefficient of diamond is several times smaller than that of
cemented carbide, and the change in tool size caused by cutting
heat is very small, which is particularly important for precision
and ultra-precision machining that require high dimensional
accuracy.
Welcome and congratulations!You found us a professional factory! | |
Size & Design | 1.We not only supply all kinds of high quality solid carbide turning tool ,but also different types of Drill Bits,Reamers,Tool Holders,Cutter Heads,Saw Blades and Milling cutter,There are diamond grinding wheel, diamond dressing tools and hardness head. |
2. We have 0.02mm-25mm different diameter and 38mm-150mm length Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes for you to choose. | |
3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can produceaccording to your drawing,too.Or the hot deisgned recommend to you. | |
4. HS Code reference for you to control everything:8207709000. | |
5. Mixed size and types in one batch available. | |
6. For distributor,we can label your brands on cutters and plastic box. | |
Plating | 1. We accept Mix coated in the same model number, Also one batch with different coating and types. |
2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your competitors! | |
MOQ (Small Qty ) | 5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is MOQ. |
OEM One-Step Packing | We package all our goods carefully.We also accept your packing design OEM packing it for your control. |
Samples Service | 1. Some items free samples for you. |
2. Free samples but pay shipping cost. | |
3. Lowest shiping fee for you to choose. | |
4. Order to us,sample fee will be refund to you. | |
5. Become our VIP clients,free samples for you! | |
6.OEM samples are hot welcome. |
PCD Cutting Condition | |||
Work piece | Cutting Speed | Depth of Cut | Feed Rate |
(m/min) | (mm) | (mm/rev) | |
Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
Ceramics | |||
Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these
field over 10 years, we are very familiar Chinese market tools. we
usually help our customer choose the best suitable related tools
for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need
about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory
price and fast delivery.
Our advantage:
ATTACTION: