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Monocrystalline Synthetic Diamond Cutting Tools MCD Polishing TUV For Acrylic

ShenZhen Joeben Diamond Cutting Tools Co,.Ltd

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Address: No.7, dayang 2nd road, yulu village, yutang street, guangming new district, shenzhen

Contact name:huang

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ShenZhen Joeben Diamond Cutting Tools Co,.Ltd

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Monocrystalline Synthetic Diamond Cutting Tools MCD Polishing TUV For Acrylic

Country/Region china
City & Province shenzhen guangdong
Categories Abrasives
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Product Details

Single Crystal diamond cutting tools Monocrystalline synthetic MCD diamond Milling cutter Polishing tool for Acrylic

Suitable for processing non-ferrous metal (copper, aluminum, zinc, titanium, etc.) and organic plate end face, outer circle part of the high-gloss processing, high-precision tip arc and experienced edge grinding process,
Assembly in good stability of the CNC machine tool after cutting can make the plate processed surface to produce mirror effect, and the finish of RA0.2 or more

1. Make according to customer samples, drawings and instructions to improve cooperation efficiency and accuracy.
2, the specific use requirements of customers, to communicate clearly with our company's technical personnel, we according to your specific situation, recommend appropriate products, in order to ensure product performance while reducing costs.
3. The quality, size and difficulty of the diamond production process determine the price of the product, and the structure of the diamond determines the performance of the product. The structure of the handle body is made according to the installation requirements of the machine tool, so please choose the demand reasonably.

This product is a natural diamond high-gloss mirror turning tool produced by our company. The cutting material of the tool tip is high-quality natural industrial diamond. It is suitable for high-gloss mirror turning of non-ferrous metals (copper, aluminum, zinc, titanium, etc.) and the end face and outer circle of organic plate.
Assembly in good stability of the CNC machine tool after cutting can make the workpiece processed surface to produce mirror effect, and the finish of RA0.1.

The higher cutting speed can reduce the cutting force, while the lower cutting speed will increase the cutting force, thus accelerating the cutting edge failure. Therefore, the cutting speed should not be too low when using single crystal diamond tools.
It should be avoided to contact the single crystal diamond tool with the workpiece or other hard objects in the static state, so as to prevent the cutting edge from being damaged, and avoid stopping when the tool does not leave the workpiece during cutting
Diamond knife blade is easy to damage, when the blade is not working, use rubber or plastic cap to protect the blade and place it in a separate knife case for safekeeping, before each use with alcohol to wipe the blade clean before working
Maintain the environment and machine performance stability, personnel operation proficiency and so on have an impact on the life of the tool.
MCD and diamond is of high hardness, high wear resistance and high heat transfer coefficient, and with natural diamond belongs to a single crystals, its not the nature of the grain boundary can create a very sharp blade quality, is out of reach for other materials, has long been used in the production of ultra precision machining of diamond cutters, polishing tools and abrasion resistant components.

Product application of Monocrystal Diamond Cutting Tools

 

  The natural diamond tools are mainly used for the precious non-ferrous metals such as red copper and copper alloy, gold, silver and rhodium, as well as ultra-precision mirror processing of special parts, such as video disk, optical plane mirror, multi-face mirror and quadric mirror, etc.
But its crystal anisotropy, tool price is expensive.
It is mainly used for turning and processing all kinds of non-ferrous metals such as aluminum, copper, magnesium and their alloys, hard alloys and fiber plasticizer, metal matrix composites, wood and other non-metallic materials with strong wear resistance.
The cutting speed, feeding speed and cutting depth conditions depend on the material and hardness of the workpiece.
Due to the residual bonding metal and graphite between diamond particles, the bonding metal distribution in a coalesced or veined state will reduce the wear resistance and service life of the tool.
In addition, there are residual solvent metals, which contact the diamond surface directly.

Product parameter of Monocrystal Diamond Cutting Tools
 

Product nameCNC convex side milling Tool
Application ApparatusCNC equipment
Optional MaterialNatural diamond,MCD,CVD,PCD,etc.
Diamond Size0.25mm to 8mm
Shank MaterialCarbide/stainless steel
Shank Thickness6mm
Rotate speed10000~30000r/min
Feed velocity1500~5000mm/min

Machinable

materials

gold,silver,copper,aluminum,acrylic and other Non-ferrous metal material

 

 

MCD Recommended Cutting Condition
Work pieceCutting SpeedDepth of CutFeed Rate
(m/min)(mm)(mm/rev)
Aluminum(5~8% SI )350~16000.05~2.500.10~0.40
Aluminum(8~12% SI )350~13000.05~2.500.10~0.40
Aluminum(14~18% SI )160~8000.05~2.500.05~0.25
Copper350~10000.15~2.500.05~0.20
Sintered Carbid15~250.05~0.600.10~0.20
Glass Fiber100~8000.15~0.500.03~0.25
Carbon160~7000.15~2.500.15~0.40
High Aluminum70~2500.05~1.500.03~0.15
Ceramics
Wood1000-25000.2~5.0010~0.50

 

 

 

1. Customers send detailed inquiry to us by email;

2. We reply with price, specifications, packing, photos, and other details;

3. Both of us agree the price and confirm the details;

4. We write the proforma invoice and send to customers;

5. Customers make deposit;

6. We make mass production samples;

7. We send mass product samples or send photos to customers for approval;

8. Customers confirm the mass production samples;

9. We start mass production.(we have huge stock for most standard end mills);


 

Business Terms of Monocrystal Diamond Cutting Tools

 

Accepted Delivery Terms: FOB,CNF,CIF

Accepted Payment Currency: USD, CNY

Accepted Payment Type: T/T, Western Union

Nearest Port: Guangzhou port, Shenzhen port, Shanghai port

Response Rate (last 30 days)

 

98.6% of buyers who contacted this supplier received a response within 24 hours.

Average Response Time (7 days)

The supplier's average response time of received inquiries is within 12 hours.

 

Quotation Performance (last 30 days)

The supplier have sent 33 quotes to buyers in last 30 days.

 

FAQ of Monocrystal Diamond Cutting Tools

 

Q: Are you Manufacture?

A: Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.

We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.

Q: What is your delivery time?

A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.

Q: Can you produce non-standard tools?

A: Yes, we can produce non-standard tools as per your drawing.

We also can design tools for you as per your usage requirement

Q: What is your advantages?

A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.

 

Our advantage:

  • 1. 10 years experience in carbide roll and cutting tool manufacturing
  • 2. From row material to tool produdtion.
  • 3. World top level prodution equipment and rich experience team

ATTACTION:

  • 1. Make sure work piece and machine are stable and use a precision holder.
  • 2. Please adjust the speed,feed and cutting depth according to actual cutting conditions.
  • 3. The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.

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