ShenZhen Joeben Diamond Cutting Tools Co,.Ltd |
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CNC Monocrystalline synthetic MCD diamond Milling cutter Polishing tool for Acrylic
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This product is a natural diamond high-gloss mirror turning tool
produced by our company. The cutting material of the tool tip is
high-quality natural industrial diamond. It is suitable for
high-gloss mirror turning of non-ferrous metals (copper, aluminum,
zinc, titanium, etc.) and the end face and outer circle of organic
plate.
Assembly in good stability of the CNC machine tool after cutting
can make the workpiece processed surface to produce mirror effect,
and the finish of RA0.1.
The diamond cutting tools produced by our company not only have
strong wear resistance, but also have good chip removal
performance. They are the first choice for precision machining with
high efficiency, high brightness and high finish.
Select high quality natural diamond, adopt special welding
technology to weld natural diamond single crystal on the tool bar,
through special geometric Angle design and grinding technology.
According to customer requirements processing into various angles,
radians, mainly used for aspheric surface and free optical surface
processing, Wiener processing, ultra-precision processing, such as:
used for turning optical plexiglass, high finish non-ferrous
metals, ceramics and so on.
The brittleness of single crystal diamond tool is large, the blade
is very sharp, and it is easy to produce collapse edge when
impacted. Therefore, it should be used under the working condition
of balance and no vibration as far as possible. At the same time,
the rigidity of workpiece and tool and the rigidity of the whole
system should be improved as far as possible, and the anti-seismic
ability should be increased.
The higher cutting speed can reduce the cutting force, while the
lower cutting speed will increase the cutting force, thus
accelerating the cutting edge failure. Therefore, the cutting speed
should not be too low when using single crystal diamond tools.
It should be avoided to contact the single crystal diamond tool
with the workpiece or other hard objects in the static state, so as
to prevent the cutting edge from being damaged, and avoid stopping
when the tool does not leave the workpiece during cutting
Diamond knife blade is easy to damage, when the blade is not
working, use rubber or plastic cap to protect the blade and place
it in a separate knife case for safekeeping, before each use with
alcohol to wipe the blade clean before working
Maintain the environment and machine performance stability,
personnel operation proficiency and so on have an impact on the
life of the tool.
MCD and diamond is of high hardness, high wear resistance and high
heat transfer coefficient, and with natural diamond belongs to a
single crystals, its not the nature of the grain boundary can
create a very sharp blade quality, is out of reach for other
materials, has long been used in the production of ultra precision
machining of diamond cutters, polishing tools and abrasion
resistant components.
Product application of Monocrystal Diamond Cutting Tools
The natural diamond tools are mainly used for the precious
non-ferrous metals such as red copper and copper alloy, gold,
silver and rhodium, as well as ultra-precision mirror processing of
special parts, such as video disk, optical plane mirror, multi-face
mirror and quadric mirror, etc.
But its crystal anisotropy, tool price is expensive.
It is mainly used for turning and processing all kinds of
non-ferrous metals such as aluminum, copper, magnesium and their
alloys, hard alloys and fiber plasticizer, metal matrix composites,
wood and other non-metallic materials with strong wear resistance.
The cutting speed, feeding speed and cutting depth conditions
depend on the material and hardness of the workpiece.
Due to the residual bonding metal and graphite between diamond
particles, the bonding metal distribution in a coalesced or veined
state will reduce the wear resistance and service life of the tool.
In addition, there are residual solvent metals, which contact the
diamond surface directly.
Product parameter of Monocrystal Diamond Cutting Tools
Product name | CNC convex side milling Tool |
Application Apparatus | CNC equipment |
Optional Material | Natural diamond,MCD,CVD,PCD,etc. |
Diamond Size | 0.25mm to 8mm |
Shank Material | Carbide/stainless steel |
Shank Thickness | 6mm |
Rotate speed | 10000~30000r/min |
Feed velocity | 1500~5000mm/min |
Machinable materials | gold,silver,copper,aluminum,acrylic and other Non-ferrous metal material |
MCD Recommended Cutting Condition | |||
Work piece | Cutting Speed | Depth of Cut | Feed Rate |
(m/min) | (mm) | (mm/rev) | |
Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
Ceramics | |||
Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
1. Customers send detailed inquiry to us by email;
2. We reply with price, specifications, packing, photos, and other details;
3. Both of us agree the price and confirm the details;
4. We write the proforma invoice and send to customers;
5. Customers make deposit;
6. We make mass production samples;
7. We send mass product samples or send photos to customers for approval;
8. Customers confirm the mass production samples;
9. We start mass production.(we have huge stock for most standard end mills);
Business Terms of Monocrystal Diamond Cutting Tools
Accepted Delivery Terms: FOB,CNF,CIF
Accepted Payment Currency: USD, CNY
Accepted Payment Type: T/T, Western Union
Nearest Port: Guangzhou port, Shenzhen port, Shanghai port
Response Rate (last 30 days)
98.6% of buyers who contacted this supplier received a response within 24 hours.
Average Response Time (7 days)
The supplier's average response time of received inquiries is within 12 hours.
Quotation Performance (last 30 days)
The supplier have sent 33 quotes to buyers in last 30 days.
FAQ of Monocrystal Diamond Cutting Tools
Q: Are you Manufacture?
A: Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q: What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
Our advantage:
ATTACTION: