Home Companies ShenZhen Joeben Diamond Cutting Tools Co,.Ltd

100mm Length Monocrystal Diamond Cutter 30000r/ Min For Mobile Phone Shell

ShenZhen Joeben Diamond Cutting Tools Co,.Ltd

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Address: No.7, dayang 2nd road, yulu village, yutang street, guangming new district, shenzhen

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ShenZhen Joeben Diamond Cutting Tools Co,.Ltd

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100mm Length Monocrystal Diamond Cutter 30000r/ Min For Mobile Phone Shell

Country/Region china
City & Province shenzhen guangdong
Categories Rubber Product Making Machinery Parts
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Product Details

Mobile phone shell Diamond cutters/Monocrystal diamond cutter/diamond cutting tools

The brittleness of single crystal diamond tool is large, the blade is very sharp, and it is easy to produce collapse edge when impacted. Therefore, it should be used under the working condition of balance and no vibration as far as possible. At the same time, the rigidity of workpiece and tool and the rigidity of the whole system should be improved as far as possible, and the anti-seismic ability should be increased.
The higher cutting speed can reduce the cutting force, while the lower cutting speed will increase the cutting force, thus accelerating the cutting edge failure. Therefore, the cutting speed should not be too low when using single crystal diamond tools.
It should be avoided to contact the single crystal diamond tool with the workpiece or other hard objects in the static state, so as to prevent the cutting edge from being damaged, and avoid stopping when the tool does not leave the workpiece during cutting
Diamond knife blade is easy to damage, when the blade is not working, use rubber or plastic cap to protect the blade and place it in a separate knife case for safekeeping, before each use with alcohol to wipe the blade clean before working
Maintain the environment and machine performance stability, personnel operation proficiency and so on have an impact on the life of the tool.
MCD and diamond is of high hardness, high wear resistance and high heat transfer coefficient, and with natural diamond belongs to a single crystals, its not the nature of the grain boundary can create a very sharp blade quality, is out of reach for other materials, has long been used in the production of ultra precision machining of diamond cutters, polishing tools and abrasion resistant components.


 ① The company intriduced a number if diamond tool production lines,laser cutting machines,vacuum welding machines,German ZOLLER testing instruments and other advanced equipment from the UK,Germany,Switzerland and other equipment manufacturers.

 ② High processing effciency and high speed(5000-100000r/min) is the first choice for modern high-efficiency machining,so you can directly supply 2-20 times of daily output without any additional investment,which greatly reduces the processing cost.Cutting fluid,enviromentally friendly and reliable.

 ③ The cutting edge is sharp and precise,the workmanship is fine, and the diamond material with high hardness and high wear resistance is adopted,and the antivibration design of person and the knife aege can suppress the vibration during the processing and enhance the stability during the processing of the part.
 

Product application of Monocrystal Diamond Cutting Tools

 

  The natural diamond tools are mainly used for the precious non-ferrous metals such as red copper and copper alloy, gold, silver and rhodium, as well as ultra-precision mirror processing of special parts, such as video disk, optical plane mirror, multi-face mirror and quadric mirror, etc.
But its crystal anisotropy, tool price is expensive.
It is mainly used for turning and processing all kinds of non-ferrous metals such as aluminum, copper, magnesium and their alloys, hard alloys and fiber plasticizer, metal matrix composites, wood and other non-metallic materials with strong wear resistance.
The cutting speed, feeding speed and cutting depth conditions depend on the material and hardness of the workpiece.
Due to the residual bonding metal and graphite between diamond particles, the bonding metal distribution in a coalesced or veined state will reduce the wear resistance and service life of the tool.
In addition, there are residual solvent metals, which contact the diamond surface directly.

Product parameter of Monocrystal Diamond Cutting Tools
 

Product nameCNC convex side milling Tool
Application ApparatusCNC equipment
Optional MaterialNatural diamond,MCD,CVD,PCD,etc.
Diamond Size0.25mm to 8mm
Shank MaterialCarbide/stainless steel
Shank Thickness6mm
Rotate speed10000~30000r/min
Feed velocity1500~5000mm/min

Machinable

materials

gold,silver,copper,aluminum,acrylic and other Non-ferrous metal material

 

 

MCD Recommended Cutting Condition
Work pieceCutting SpeedDepth of CutFeed Rate
(m/min)(mm)(mm/rev)
Aluminum(5~8% SI )350~16000.05~2.500.10~0.40
Aluminum(8~12% SI )350~13000.05~2.500.10~0.40
Aluminum(14~18% SI )160~8000.05~2.500.05~0.25
Copper350~10000.15~2.500.05~0.20
Sintered Carbid15~250.05~0.600.10~0.20
Glass Fiber100~8000.15~0.500.03~0.25
Carbon160~7000.15~2.500.15~0.40
High Aluminum70~2500.05~1.500.03~0.15
Ceramics
Wood1000-25000.2~5.0010~0.50

 

 

 

1. Customers send detailed inquiry to us by email;

2. We reply with price, specifications, packing, photos, and other details;

3. Both of us agree the price and confirm the details;

4. We write the proforma invoice and send to customers;

5. Customers make deposit;

6. We make mass production samples;

7. We send mass product samples or send photos to customers for approval;

8. Customers confirm the mass production samples;

9. We start mass production.(we have huge stock for most standard end mills);


 

Business Terms of Monocrystal Diamond Cutting Tools

 

Accepted Delivery Terms: FOB,CNF,CIF

Accepted Payment Currency: USD, CNY

Accepted Payment Type: T/T, Western Union

Nearest Port: Guangzhou port, Shenzhen port, Shanghai port

Response Rate (last 30 days)

 

98.6% of buyers who contacted this supplier received a response within 24 hours.

Average Response Time (7 days)

The supplier's average response time of received inquiries is within 12 hours.

 

Quotation Performance (last 30 days)

The supplier have sent 33 quotes to buyers in last 30 days.

 

FAQ of Monocrystal Diamond Cutting Tools

 

Q: Are you Manufacture?

A: Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.

We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.

Q: What is your delivery time?

A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.

Q: Can you produce non-standard tools?

A: Yes, we can produce non-standard tools as per your drawing.

We also can design tools for you as per your usage requirement

Q: What is your advantages?

A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.

 

Our advantage:

  • 1. 10 years experience in carbide roll and cutting tool manufacturing
  • 2. From row material to tool produdtion.
  • 3. World top level prodution equipment and rich experience team

ATTACTION:

  • 1. Make sure work piece and machine are stable and use a precision holder.
  • 2. Please adjust the speed,feed and cutting depth according to actual cutting conditions.
  • 3. The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.

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