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PCD Milling Cutter 1/2F D1-10 Graphite Flat Bottom Endmills Diamond High Mirror Dedicated Milling Cutter Aluminium CNC

ShenZhen Joeben Diamond Cutting Tools Co,.Ltd

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Address: No.7, dayang 2nd road, yulu village, yutang street, guangming new district, shenzhen

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PCD Milling Cutter 1/2F D1-10 Graphite Flat Bottom Endmills Diamond High Mirror Dedicated Milling Cutter Aluminium CNC

Country/Region china
City & Province shenzhen guangdong
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Product Details

PCD Milling Cutter 1/2F D1-10 Graphite Flat Bottom Endmills Diamond High Mirror Dedicated Milling Cutter Aluminium CNC Tools

overview

PCD diamond tool: Natural diamond is expensive, diamond is widely used in cutting or polycrystalline diamond (PCD), since the early 1970s, the use of high temperature and high pressure synthesis technology prepared polycrystalline diamond (Polycrystauine diamond, referred to as PCD blade after the successful development of In many cases, natural diamond tools have been replaced by artificial polycrystalline diamond. PCD raw materials are abundant, and its price is only one-tenth to one-tenth of natural diamond. PCD tool can not grind out extremely sharp edge, the surface quality of the workpiece processing is not as good as the natural for non-ferrous metals and non-metallic fine cutting, it is difficult to achieve ultra-precision mirror cutting.

[Tool selection] Reasonable selection and maintenance of tools, easy to play the efficiency of the use of tools, conducive to the number and length of use of tools, control costs, JOEBEN tools have the following suggestions:
1, according to the structure of the processed product, material and processing hardness selection of the appropriate tool type.
2, check the power and stiffness of the machine tool, so that the required tool diameter can be used on the machine tool.
3, the overhang of the tool on the spindle should be as short as possible to reduce the impact of the tool axis and the workpiece position on the impact load.
4, using the tool pitch suitable for the process, so that there is not too much blade at the same time and workpiece mesh caused by vibration during cutting, on the other hand, in the milling of narrow workpiece or milling cavity to keep the blade and workpiece mesh.
5, try to use the feed amount of each blade, so that the cutting position can be obtained when the chip is thick, so as to reduce tool wear. The indexable blade with positive front Angle groove is used to obtain smooth cutting power.
6, choose the tool diameter suitable for the width of the workpiece.
7, choose the appropriate main declination Angle.
8. Place each tool in a regular and orderly manner.
9, follow the rules of tool maintenance and repair, and monitor the tool wear condition.
When processing hard brittle and hard ductile workpieces with superhard abrasive, its consumption is very small, can directly carry out high-speed roughing to fine processing of heat treated materials below 50 degrees, reduce the number of tool changes, save the production time, stable and reliable, fast chip removal, and can maintain its sharpness and abrasive shape for a long time, not only can ensure the processing accuracy of the workpiece, but also can ensure the machining accuracy of the workpiece. And greatly improve the processing efficiency, while solving the problem of environmental pollution. Ultra-fine high-hardness diamond material, ensure high precision, effective cutting burrs, U-shaped groove design at the blade, large front Angle, effectively reduce cutting resistance, convenient and smooth chip removal, improve work efficiency. Welcome to Joben.

MCD Recommended Cutting Condition
Work pieceCutting SpeedDepth of CutFeed Rate
(m/min)(mm)(mm/rev)
Aluminum(5~8% SI )350~16000.05~2.500.10~0.40
Aluminum(8~12% SI )350~13000.05~2.500.10~0.40
Aluminum(14~18% SI )160~8000.05~2.500.05~0.25
Copper350~10000.15~2.500.05~0.20
Sintered Carbid15~250.05~0.600.10~0.20
Glass Fiber100~8000.15~0.500.03~0.25
Carbon160~7000.15~2.500.15~0.40
High Aluminum70~2500.05~1.500.03~0.15
Ceramics
Wood1000-25000.2~5.0010~0.50
 

 

GradeWork-piece materialHardnessV(m/min)F(mm/rev)Ap(mm)
CBNGray cast ironHB170-300500-15000.1-0.40.1-1.5
Nodular cast ironHB240-300200-4000.1-0.40.1-0.5
Alloyed cast ironHB240-300150-3000.05-0.40.1-0.5
Fe-based P/MHRC45-5050-1500.05-0.40.05-0.5
Hardened steelsHRC55-6580-2000.05-0.20.05-0.2
Heat-resistant alloys 50-2000.05-0.20.05-0.2
PCDAI and AI alloys 200-30000.05-0.50.05-1.0
Non-mentals Cemented 100-5000.05-0.50.05-1.0
Carbide 20-300.05-0.20.05-0.2
Product NamePCD/CBN/MCD/ND Inserts High Quality Diamond Inserts
Suitable MaterialGold/Silve/Aluminum/Brass/Acrylic/Plastic/PVC/MDF/Steel
TypePCD/ MCD/ ND/ CVD/ CBN
FeaturesNo burs, high precision, good surface effects and high cutting efficiency and long work time
AdvantagesFactory direct sales, short delivery time; non-standard customization, quality assurance; attentive service, customer first
BrandJoeben
Welcome and congratulations!You found us a professional factory!
Size & Design

1.We not only supply all kinds of high quality solid carbide turning tool ,but

also different types of Drill Bits,Reamers,Tool Holders,Cutter Heads,Saw

Blades and Milling cutter,There are diamond grinding wheel, diamond dressing tools and hardness head.

2. We have 0.02mm-25mm different diameter and 38mm-150mm length 

Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes for you

to choose.

3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can

produceaccording to your drawing,too.Or the hot deisgned recommend

to you.

4. HS Code reference for you to control everything:8207709000.
5. Mixed size and types in one batch available.
6. For distributor,we can label your brands on cutters and plastic box.
Plating

1. We accept Mix coated in the same model number, Also one batch with

different coating and types.

2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your competitors!
MOQ (Small Qty )5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is MOQ.

OEM

One-Step Packing

We package all our goods carefully.We also accept your packing design OEM

packing it for your control.

Samples Service1. Some items free samples for you.
2. Free samples but pay shipping cost.
3. Lowest shiping fee for you to choose.
4. Order to us,sample fee will be refund to you.
5. Become our VIP clients,free samples for you!
6.OEM samples are hot welcome.
  • Suitable for workpieceCarbon Steel, Aluminium alloy, Cuprum, Acrylic
  • HRC:  45/55/60/65 HRC ,After quench, for processing large hardness of 150°
  • Other Service:  OEM/ODM or custom-made
  • Effect:   cut aluminum parts in large area, saving time and labor
  • Machining parts:Outer circle and inner circle of turning parts


 
Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
 
Our advantage:

  • 1. 10 years experience in carbide roll and cutting tool manufacturing
  • 2. From row material to tool produdtion.
  • 3. World top level prodution equipment and rich experience team

ATTACTION:

  • 1.Make sure work piece and machine are stable and use a precision holder.
  • 2.Please adjust the speed,feed and cutting depth according to actual cutting conditions.
  • 3.The milling conditions are for an end mill where the tool overhang length is less than 4*D(mill diameter). When the tool overhang length is longer, please adjust the speed,feed and cutting depth.

 

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