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Energy Saving CNC Band Saws Cutting Aluminum Alloy 500-2000m/min

Jiangsu Heineda Machinery Industrial Co.,Ltd

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Contact name:Ying Xiang

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Energy Saving CNC Band Saws Cutting Aluminum Alloy 500-2000m/min

Country/Region china
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Product Details

HD-400NC High Speed Horizontal Band Saw Machine Cutting Aluminum Alloy

 

Product Description

This machine can saw various aluminum ingots and aluminum alloy round bars. It has the advantages of high speed, high efficiency and high workpiece cutting accuracy.

 

Feeding clamp servo fixed-length mechanism is composed of section steel and medium plate welded, tempered and sandblasted, and then machined and assembled. Frame type two-way synchronous centering hydraulic clamp, which can clamp up to 380 in round rods and adopts two-way screw rod. /Hydraulic motor to achieve centering and clamping action, feeding and sizing is completed by servo gear motor/linear slide rail group/ball screw, and has the functions of slow start and slow stop, and the maximum stroke.

The saw bow lift servo feed system is composed of a 2.0kw servo gear motor, a double-column guide mechanism, a linear slide rail/slider/ball screw and an auxiliary hydraulic lift cylinder.

Saw belt guide wheel adopts upper and lower sets of left and right guide precision rollers and tungsten steel saw backing wheel. It can reach 55HRC, with high guide wear resistance, and the backing wheel of the tungsten steel saw mainly bears the resistance during the sawing process and the contact surface of the sawing belt is uniform when running at high speed.

 

Main technical parameters of equipment

● Maximum sawing ability: 400 (mm)

400x400

● Sawlers diameter: φ700 x 2 round (mm)

● Saw speed: 500 ~ 2000 m / min (Variable frequency speed)

● Sawdow feed speed: 100 ~ 2000mm / min (adjusted according to sawing materials and specifications)

● Saw tape size mm: 7050L × 34W × 1.1t (hard alloy saw)

● Cutting thickness mm: ≤ 2

● Take the slope: ≤0.5 °

● Length fixing accuracy mm: ± 1

● Sawing is not flat mm: <± 0.5

● Saw strip life m2: 50-150

● Saw surface roughness μm: ≤ 50

● Cutting rate cm2 / min: 500 ~ 1500 (cutting efficiency unit, cutting cross-sectional area within unit time)

● Noise index: ≤ 85dB

● Saw tape type: single lying hydraulic tensioner / relaxation

● Insert mode: hydraulic drive

Working paragraph Ground height: 770mm

● Safety:

The broken strap is tension pressure sensing, and the pressure is abnormal, the pneumatic hydraulic brake device, the saw trip stops rotation.

The bullfin is adopted by current overload protection.

The saw belt upper arm has a collision protection function.

 

1.1 Equipment Name

HD-400NC round rod high speed horizontal zigza sawing unit

1.2 device use

Mainly used for crop of aluminum ingots and aluminum alloy.

1.3 sawing products variety and specifications

● Alloy type: 1 ××× -7 ××× series aluminum alloy

1.5 main features of sawing unit

Material consumption less / sawing efficiency high / operating costs low / safety protection full range / energy saving. Environmental protection

1.6 energy media requirements and consumption

● Energy media conditions

Power: three-phase AC power

Voltage: AC380V ± 10%

Frequency: 50Hz ± 2%

● Compressed air: General industrial compressed air

Air pressure: 0.4 MPa ~ 0.6 MPa (equipment itself air source access point has pressure regulating filter)

Air traffic: ≥ 3 m3 / h

Air quality: Filtration and drying

● Equipment operation environment requirements

The highest ambient temperature: 45 ° C

Minimum ambient temperature: -10 ° C

Relative humidity: <67%

● Energy and media consumption (consumption of energy and media during normal operation of equipment is shown in Table 2-1)

Table 2-1 Energy and media consumption calculated by theory

Serial numberProject DescriptionunitconsumptionuseNote
1ElectricityKWH40Power supplyAC 380V 50Hz
2Compressed airM3 / h3Saw with angular cooling and aluminum choppingGenerally compressed air
3Cooling oilML / H40Saw tape coolingAccu-lube cooling oil

 

The equipment execution standard

Metal cutting general technical conditions GB / T 9061-2006

General technical conditions for metal cutting welding JB / T 9873-1999

Horizontal Tape Saw Bed Part 2 Parameters JBT4318.2-2002

Horizontal Tape Saw Bed Part 3 Accuracy Test JBT4318.3-2002

Horizontal Tape Saw Bed Part 4 Technical Conditions JBT4318.4-2002

General technical conditions for metal cutting hydraulic system JB / T10051-1999

Industrial machinery and electrical equipment, the first part of the general technical conditions GB / T 5226.1

Machine safety protection GB 16454

Electrical system GB 5226.1

Equipment All components and various instruments of various instruments are all units (Si) units; the main components of the equipment include mechanical, electrical and electronic devices, are reliable security guarantees to prevent damage to errors or accidental accidents.

 

Product display

 

Company Profile
Known as the precise sawing machine plan supplier, Heineda has develûped from traditional equipment, semi-autocontrol machinery to automatic digital control machinery and is possessed of above 100 types of self- -researched anddeveloped equipment. In the manufacturing of precise sawing machinery of aluminum, Heineda products have wonrecognition from a batch of aviation, military and civil equipment manufacturers in China mainland market.

Heineda depends on the research and development center in Xinbei City, Taiwan, makes insight into the marketdemands and advanced technologies at any time and makes constant improvement in the production process andapplication technologies; adopts the enterprise concept of "sustainable innovation, everlasting business" and objec-tive of 100% client satisfaction and promotes the development of China manufacturing industry.

 

FAQ

Q: Are you manufacturer ?
A:Yes, we have our own factory and we promise direct sales at a competitive price. Welcome to visit our factory at any time.

 

Q: Can I get a machine according to my own requirements?
A: Sure.We accept OEM and ODM.

Q: This is the first time I use this kind of machine, is it easy operate?
A: There are guide video that show how to use machine and english instruction book send to you with machine. If there is still have any question, we will provide free professinal guide for you until you could use machine well.

 

If you haven't found the machine you need, don't hesitate to contact us too. We will do best to give you the best suggestion.

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