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Address: Room 0511, Lvdi Lanhai Building, Xi'An High Technology Zone, Xi'An, China
Contact name:Pan
Xi'an BBT Clay Technologies Co., Ltd. |
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Vacuum Extruder Clay Brick Reduce The Cost In Brick Production Line
This machine is suitable for continuous extrusion of wet clay, and is a key functional machine in the forming section of the brick production line.
The surface of the mud strip extruded by this equipment is smooth and dense, with good quality, large extruding amount, convenient operation, stable operation and good reliability.
The machine can produce solid brick, hollow brick, porous brick, hollow brick and other bricks.
The machine is composed of an upper mixing part, a vacuuming part and a lower extrusion part.
The body of the extruder is welded with high-quality steel plates, and the residual stress inside the parts is eliminated after aging treatment, and the hardness and strength are increased. The extruder has a reasonable structure design, and the body is firm, stable, reliable and durable. Low energy consumption, high production efficiency and convenient maintenance.
The extruder can be equipped with a digital automatic monitoring system, which provides a strong guarantee for the continuous and stable work of the machine.
Key Parts
Spiral blade/reamer
Standard carbon steel material, easy-wear surface of reamer use gas welding and wired with cored wire, the surface of welded workpiece shape smoothly, resistance is small, wear resistance is high, hardness in 52HRC-56HRC, service life is more than the ordinary reamer 4-7 times. The lead (screw lead) is arranged scientifically, with the characteristic of "micro pressure conveying, high pressure extrusion", which can increase the extrusion pressure and improve the working efficiency. Repair can be repeated during use to reduce the cost and increase the utilization rate.
Extruding shaft
The shaft of extruding part adopts floating shaft structure and has the function of automatic centering, so that the shaft only produces torque and does not produce radial force, which can protect the reducer/shaft, and can eliminate or reduce the shake of equipment caused bending shaft after long time use, to make the equipment energy saving 15-30%. The hardness of the shaft is greater than HB220 after thermal refining.
Mixing tooth
High molding casting, hardness in 55hrc-60hrc, life is 6 times of the ordinary mixing tooth.
Mixing shaft
The upper reducer is connected with the shaft by a toothed coupling, which eliminates the coaxiality between the shaft and the reduce.
Technical Parameters
| NO. | Model | EV50A | EV55A | EV60A |
| 1 | Code | IBS062-0205 | IBS062-0206 | IBS062-0202 |
| 2 | Production capacity | 10,000-13,000pcs/h(250*110*75mm) | 11,000-15,000pcs/h(250*110*75mm) | 13,000-19,000pcs/h(250*110*75mm) |
| 3 | Extrusion pressure | ≤3.0Mpa | ≤3.0Mpa | ≤4.0Mpa |
| 4 | Vacuum degree | ≤-0.092 | ≤-0.092 | ≤-0.092 |
| 5 | Rotate speed of extruding shaft | 25rpm | 24rpm | 20rpm |
| 6 | Diameter of reamer | Material transporting part :500mm Extruding part :450mm
| Material transporting part :550mm Extruding part :500mm | Material transporting part :600mm Extruding part :600mm |
| 7 | Vacuum pump | 2SK-6 | 2SK-6 | 2SK-12 |
| 8 | Reducer | Upper stage:i=12.64 Lower stage :i=21.3 | Upper stage :i=12.64 Lower stage :i=21.3 | Upper stage :i=20.49 Lower stage :i=24 |
| 9 | Triangle belt | Upper stage:5V-4600*6 Lower stage:5V4800*10 | Upper stage:5V-4600*6 Lower stage:5V4800*10 | Upper stage:5V-4600*6 Lower stage:5V4800*10 |
| 10 | Power | 160+55kw | 200+55kw | 250+75kw |
| 11 | Dimension | Upper stage: 4,400*2,200*1,250mm Lower stage: 5,600*1,800*2,500mm | Upper stage: 4,700*2,200*1,250mm Lower stage: 4,700*1,800*2,600mm | 7,500*2,900*2,800mm |
| 12 | Weight | 17,500kg | 18,500kg | 30,000kg |
Our service
Welcome to contact with BBT
BBT supply following machinery and project :
1. Full automatic clay brick making machinery ( belt conveyor , box feeder, roller crusher , fine grinder. double shaft mixer , wet pan mill ,brick cutter, brick extruder ,spare parts ...)
2. Brick drying system( small brick drying room, single layer brick dryer chamber , tunnel dryer, fast rapid dryer chamber )
3. Brick kiln project ( hoffman kiln, tunnel kiln )
4. Automatic brick making system ( brick setting/stacking machine, red bricks unloading machine, brick packaging machine ...)
5. Kiln firing system ( coal / gas /oil combustion system ,control system )
6. Whole brick making project design and construction .
